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. 2020 Apr 1;5(14):8169–8180. doi: 10.1021/acsomega.0c00439

Molecular Aggregation Structure and Surface Properties of Biomimetic Catechol-Bearing Poly[2-(perfluorooctyl)ethyl acrylate] and Its Application to Superamphiphobic Coatings

Wei Ma , Bruno Ameduri , Atsushi Takahara †,§,*
PMCID: PMC7161049  PMID: 32309727

Abstract

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The molecular aggregation structure and surface properties of a catechol-bearing fluoropolymer, P(FAC8-co-DOPAm), which was synthesized by conventional radical copolymerization of 2-(perfluorooctyl)ethyl acrylate (FAC8) and N-(3,4-dihydroxyphenethyl)acrylamide (DOPAm), and its application to the superamphiphobic surfaces are presented. The crystallinity of P(FAC8-co-DOPAm) was lower than that of poly[2-(perfluorooctyl)ethyl acrylate] (PFAC8). The perfluoroalkyl (Rf) groups were ordered on the surface with CF3 terminals exposed to air, and the Rf ordering was influenced by thermal history: the thermally annealed film exhibited higher Rf ordering than the unannealed one. The surface free energy was estimated to be γ = 7.32 mJ m–2 for both the unannealed and annealed films. Based on contact angle measurement, various interfacial structures of water and oils in accordance with the surface aggregation structure of Rf groups were proposed. Dewetting of the PFAC8 film at elevated temperature was suppressed by the introduction of catechol groups in the backbone. The degradation temperature of PFAC8 was improved significantly, and the evaporation of the low molar mass-polymer was inhibited by the introduction of catechol groups under both nitrogen and air atmospheres. The hydrophobicity of the copolymer films could be healed after the surface was damaged by vacuum ultraviolet (VUV) irradiation. This copolymer was used to create superamphiphobic fabrics and halloysite nanotube (HNT)-based organic/inorganic hybrid coatings successfully. Wetting behaviors of the superamphiphobic fabrics and coatings both follow the Cassie–Baxter wetting model.

1. Introduction

Due to the high ionization potential and low polarizability of fluorine, fluorinated compounds are known as the most effective materials to provide the ultralow surface free energy required for many applications, such as water and oil repellencies, anticorrosion, antismudge, drag reduction, ice-releasing, and fouling resistance.17 Among the fluorinated materials, fluorinated polymers (or fluoropolymers) have been developed as an important branch since the discovery of poly(tetrafluoroethylene) (PTFE) by Plunkett in 1938.8,9 Fluorinated polymers can be divided into two groups: (I) those where the fluorinated carbons are located in the polymer backbone and (II) those containing fluorinated dangling side groups. In recent years, group (II) has attracted increasing research interest due to the high density of trifluoromethyl (−CF3) terminal groups, tunable linkers between the dangling group and the backbone, and the improved solubility and processability compared with that of group (I).1012 In particular, the polymers of perfluoroalkyl-substituted acrylates (PFAs) or methacrylates (PFMAs) maintain both the special surface property of fluoropolymers and the good film-forming characteristic of poly(meth)acrylates.13,14

It has been verified that PFAs or PFMAs with more than seven perfluorinated carbon atoms exhibit lower surface free energy than that from PFAs or PFMAs with less than seven perfluorinated carbon atoms.15 This is because the long-chain perfluoroalkyl groups can be hexagonally packed and form a lamellar phase at the surface region.15,16 Although the chemicals containing C7F15 or C8F17 groups are criticized for the hazardous environmental and health risks, those chemicals are still permitted to be used in some special areas. For example, in the Stockholm Convention, which aims to eliminate or restrict the production and use of persistent organic pollutants, it is shown that the applications of these materials in protective clothing for medical personnel and workers in the oil and gas industry are still allowed because these people require protection from both aqueous and oily fluids.17

A major problem that affects the application of PFAs or PFMAs is the weak interfacial adhesion with solid substrates, which is generally associated with poor film stability and durability. To address this issue, several research groups have prepared polymer brushes or introduced adhesive or cross-linkable functional groups into the polymer chains. For example, Yamaguchi et al. grafted poly[2-(perfluorooctyl)ethyl acrylate] (PFAC8) brushes from silicon wafer and studied the influence of polydispersity on the molecular aggregation structure and wetting behavior.18 Wang and Zuilhof prepared poly[2-(perfluorooctyl)ethyl methacrylate] (PFMAC8) brushes from both smooth and nanostructured substrates and found that the brush films exhibited self-healing properties.19,20 Zou et al. introduced glycidyl groups into the hydrophilic sequence of a diblock copolymer containing a PFAC8 segment. The glycidyl groups formed cross-linking points to ensure a stable superamphiphobic coating on fabrics.21 Liu’s group synthesized poly[3-(triisopropyloxysilyl)propyl methacrylate]-block-poly[2-(perfluorooctyl)ethyl methacrylate] (PIPSMA-b-PFOEMA) block copolymers and used them to fabricate durable self-cleaning coatings.2225 Inspired by the underwater adhesion of mussel foot proteins, Zhou’s team reported a random copolymer of a catechol-bearing poly(1H,1H-perfluorooctyl methacrylate) and found that the catechol groups could anchor this copolymer onto the surfaces of a variety of solid materials.26

However, so far, the molecular aggregation structure of the adhesive groups containing poly(perfluoroalkyl-substituted acrylates) with long-chain perfluoroalkyl groups is still unclear, and the surface properties of these polymers have been rarely studied. Although the first catechol-bearing fluoropolymer was reported by Zhou et al. in 2010 and was used to provide low surface energy surfaces on different materials through self-assembly,26 research on this topic is worth continuing to bring more insights. In this article, several new features of catechol-bearing PFAC8 are reported: (i) the molecular aggregation structure at the bulk and the surface, (ii) surface wettability, (iii) thermal stability, (iv) healing property of the spin-coated films, and (v) the application of this copolymer to the superamphiphobic fabrics and organic/inorganic hybrid coatings.

2. Results and Discussion

2.1. Molecular Aggregation Structure

Figure 1a,b displays the differential scanning calorimetry (DSC) thermograms of PFAC8 and P(FAC8-co-DOPAm) in the first heating and cooling cycles. An endothermic peak in the heating process, attributed to the melting of the crystalline phase, was observed for both samples. The melting enthalpies of the unannealed PFAC8 and P(FAC8-co-DOPAm) were 19.2 and 3.3 J g–1, respectively, while for the annealed samples, the values changed to 20.4 and 9.7 J g–1, respectively. The melting enthalpy of P(FAC8-co-DOPAm) was lower than that of PFAC8, indicating that the crystallinity of PFAC8 decreased after the introduction of the catechol group. In the cooling process, the samples displayed an exothermic peak due to the recrystallization. The exothermic enthalpies of PFAC8 and P(FAC8-co-DOPAm) were 19.1 and 2.6 J g–1, respectively. The exothermic enthalpy of PFAC8 decreased slightly compared with the endothermic enthalpy of the annealed PFAC8 (decreased by 6.4%), implying that the crystallization of PFAC8 was rapid. However, the exothermic enthalpy of P(FAC8-co-DOPAm) decreased dramatically compared with the endothermic enthalpy of the annealed P(FAC8-co-DOPAm) (decreased by 73.2%), indicating that the crystallization rate of P(FAC8-co-DOPAm) was slower than that of PFAC8.

Figure 1.

Figure 1

DSC thermograms of (a) PFAC8 and (b) P(FAC8-co-DOPAm) during the first heating (1, 2) and cooling (3) process (curve 1 is the sample without any thermal annealing, and curve 2 is the sample after thermal annealing). The wide-angle X-ray diffraction (WAXD) profiles of (c) PFAC8 and (d) P(FAC8-co-DOPAm) (profile 1 is the sample without any thermal annealing, and profile 2 is the sample after thermal annealing).

Figure 1c,d shows the WAXD profiles of PFAC8 and P(FAC8-co-DOPAm) copolymers. All of the samples exhibited diffraction peaks at q = 1–7 and 12.3 nm–1. The peaks at a q range of 1–7 nm–1 are consistent with the 0k0 diffraction, implying the existence of a periodic lamellar structure. The d-spacing calculated according to the first 0k0 diffraction peak (q = 1.9 nm–1) was 3.3 nm, which is in good agreement with the length of two Rf groups.27 The d-spacing calculated according to the diffraction at q = 12.3 nm–1 was 0.51 nm, and it has been ascribed to the distorted hexagonal packing of the Rf chains.16 The full width at half-maximum (FWHM) of the diffraction peak at q = 12.3 nm–1 was measured to evaluate the packing regularity of the Rf groups. Prior to thermal annealing, the FWHMs of PFAC8 and P(FAC8-co-DOPAm) were 0.55 and 1.09 nm–1, respectively, while after thermal annealing, they decreased to 0.50 and 0.91 nm–1, respectively. Therefore, although the crystalline structure of P(FAC8-co-DOPAm) was similar to that of PFAC8, the regularity of the Rf packing structure of P(FAC8-co-DOPAm) was poorer than that of PFAC8. After thermal annealing, the FWHM of P(FAC8-co-DOPAm) and PFAC8 decreased, indicating that the Rf packing regularity of both these polymers increased.

It can be assumed that the smaller crystallinity, worse Rf ordering, and lower crystallization rate of the P(FAC8-co-DOPAm) copolymer than those of PFAC8 were caused by the existence of hydrogen bonds. Actually, Waite et al. reported that catechol groups were able to form hydrogen bonds with each other.28 Here, we studied the molecular interactions of P(FAC8-co-DOPAm) by Fourier transform infrared (FTIR). These results indicate that the catechol groups also formed hydrogen bonds with the carbonyl groups, as the IR spectra of the ester C=O stretching of the P(FAC8-co-DOPAm) copolymer exhibited a shoulder at 1732 cm–1 beside the main peak centered at 1738 cm–1 (Figure S1a, Supporting Information). For many materials, hydrogen bonds are important for the construction of crystalline structures, such as cellulose and poly(vinyl alcohol).29,30 However, for the P(FAC8-co-DOPAm) copolymer, the crystal structure is derived from the packing of the Rf groups, and the interaction among Rf groups in the crystalline state is weak.10 The hydrogen bonds are unfavorable for the Rf packing. After thermal annealing, the crystallinity and Rf ordering increased because the mobility of the polymer chains was improved.

The aggregation structure of the Rf groups on the surface region was characterized by grazing incidence (GI)-WAXD and X-ray photoelectron spectroscopy (XPS). Figure 2a,b displays the out-of-plane and in-plane GI-WAXD profiles of P(FAC8-co-DOPAm), respectively. In the out-of-plane diffraction profile, peaks at q = 1–6 nm–1, assigned to the lamellar structures, were observed. The in-plane diffraction profile displays the peak at q = 12.3 nm–1, attributed to the hexagonal packing of the Rf groups. The diffractions at q = 1–6 and 12.3 nm–1 appeared only in the out-of-plane and in-plane profiles, respectively, suggesting that the lamellar phase was parallel to the film surface and Rf groups were orientated perpendicularly to the surface. Moreover, after thermal annealing, the diffraction peak of the packing structure (at q = 12.3 nm–1) became sharper (FWHM = 0.92 nm–1) and more intense compared with that before thermal annealing (FWHM = 1.47 nm–1), indicating that thermal annealing leads to a better surface ordering of the Rf groups. The XPS analysis of the P(FAC8-co-DOPAm) film implied that the CF3 terminal groups were exposed to the outermost surface of the film, since the CF3/CF2 atomic ratio (0.32 and 0.36 for the unannealed and annealed films, respectively) was higher than the theoretical value of 1/7 = 0.14 (Figure S2, Supporting Information). These results indicated that the Rf orientation direction of P(FAC8-co-DOPAm) on the air/polymer interface is similar to that of PFAC8, as recently reported using heterodyne-detected vibrational sum-frequency generation (HD-VSFG) spectroscopy.31

Figure 2.

Figure 2

(a) Out-of-plane and (b) in-plane GI-WAXD patterns of the P(FAC8-co-DOPAm) spin-coated film before (1) and after (2) thermal annealing.

2.2. Surface Wettability of P(FAC8-co-DOPAm) Films

Surface wettability was evaluated by measuring the contact angles. The static contact angles of various polar (water) and nonpolar (diiodomethane, n-hexadecane (HD), n-decane, and n-octane) liquids were measured and are summarized in Tables 1 and 2. The results showed that the surfaces were not only hydrophobic but also oleophobic. The static contact angles of all of the testing liquids on both of these films are almost identical although the surface orderings of the Rf groups on the unannealed and annealed P(FAC8-co-DOPAm) films were different. This might be because the film surfaces have sufficient coverage of the CF2 and CF3 groups. Therefore, the difference in the molecular aggregation structure cannot be distinguished by the static contact angles. Some other researchers, such as Hozumi et al., also reported that the static contact angles of polar and nonpolar liquids were not affected by the chemical composition of the sample surfaces if the surface free energies reached their minimum level.32 Surface free energies of the P(FAC8-co-DOPAm) films were calculated according to the Owens–Wendt equation33 and are listed in Table 1. Both the unannealed and annealed films exhibit the same surface free energy of γ = 7.32 mJ m–2.

Table 1. Static Contact Angles of Water and Diiodomethane, and Surface Free Energy of P(FAC8-co-DOPAm) Filmsa.

  static contact angle (deg)
surface free energy (mJ m–2)
sample water CH2I2 γsvd γsvp γ
P(FAC8-co-DOPAm) 123.2 ± 1.5 104.0 ± 0.8 6.97 0.35 7.32
P(FAC8-co-DOPAm)b 123.3 ± 1.0 104.0 ± 0.9 6.97 0.35 7.32
a

γsvd, dispersion force component; γsvp, polar component; γ, surface free energy.

b

Annealed at 55 °C for 12 h.

Table 2. Static Contact Angles of Various Nonpolar Liquids on P(FAC8-co-DOPAm) Films.

  static contact angle (deg)
sample n-hexadecane n-decane n-octane
P(FAC8-co-DOPAm) 81.4 ± 0.8 74.8 ± 0.8 68.2 ± 0.7
P(FAC8-co-DOPAm)a 81.6 ± 0.7 75.0 ± 0.9 68.3 ± 0.6
a

Annealed at 55 °C for 12 h.

Figures 3 and 4 exhibit the dynamic contact angles of various liquids. The difference between the advancing and receding contact angles was defined as contact angle hysteresis (θA – θR), and the tilting angle of the substrate, at which the droplet started to slide, was defined as the sliding angle. For water, the advancing angle almost did not change, while the receding angle increased from 90.2 to 103.5° after thermal annealing. For the nonpolar liquids, the changes in the advancing and receding angles before and after thermal annealing were slight (Figure 3), while the changes in the contact angle hysteresis and sliding angle were notable (Figure 4). It is worth noting that the thermal annealing exerted opposite effects on the contact angle hysteresis and sliding angle for water and oils. After thermal annealing, the contact angle hysteresis and sliding angle of water decreased, while that of the nonpolar oils increased.

Figure 3.

Figure 3

Changes in the advancing and receding angles of P(FAC8-co-DOPAm) for water, n-hexadecane (C16), n-decane (C10), and n-octane (C8) before (a) and after (b) thermal annealing. The gray and red colors indicate the advancing and receding angles, respectively.

Figure 4.

Figure 4

Changes in the contact angle hysteresis (a) and sliding angle (b) of P(FAC8-co-DOPAm) for water, n-hexadecane (C16), n-decane (C10), and n-octane (C8) before (gray columns) and after (red columns) thermal annealing.

According to the wettability and surface aggregation structure, the possible interfacial structures of water and oil on the P(FAC8-co-DOPAm) films were proposed (Scheme 1). Before thermal annealing, the Rf groups had a poor surface ordering and, therefore, a high mobility. Upon contact with water, those loosely ordered Rf groups would rearrange to reduce the interfacial energy through the formation of hydrogen bonds between the carbonyl groups and water molecules. Consequently, the contact angle hysteresis and sliding angle of water were high. After thermal annealing, the mobility of Rf groups decreased because the packing became more ordered. Consequently, the rearrangement of the Rf groups on the annealed film became difficult; therefore, the contact angle hysteresis and sliding angle of water decreased. For nonpolar liquids, they cannot form hydrogen bonds with the carbonyl groups. When those liquids were placed on the surface, the rearrangement of the Rf groups did not occur. Moreover, before thermal annealing, the surface was “liquid-like” for nonpolar liquids, as the mobility of the Rf groups was high; however, after thermal annealing, the film became “solid-like” due to the restricted mobility of the Rf groups. The liquidlike surfaces usually exhibit a lower contact angle hysteresis than the solidlike surfaces because of the formation of a dynamic “liquid–liquid” interface with the testing liquids. Applying the concept of the liquid–liquid interface to prepare low hysteresis surfaces has been discussed in several publications, particularly by McCarthy’s and Hozumi’s groups.3439

Scheme 1. Schematic Presentation of Water and Oil Interfacial Structures on the P(FAC8-co-DOPAm) Film before and after Thermal Annealing.

Scheme 1

(a, c) “Liquid–solid” interface. (b) Liquid–liquid interface. (d) Surface rearrangement.

2.3. Thermal Stability of the P(FAC8-co-DOPAm) Films

Thermal stability is an important parameter that affects the application of polymer films. One of the major problems that impede film application at high temperatures is dewetting, which usually causes rupture and breakup of the continuous polymer films. Dewetting occurs easily if an unstable or metastable thin film is heated above its glass-transition temperature.40 It is influenced by several factors, such as wettability of the substrates, viscoelasticity of the polymer, and the interfacial energy between the polymer and the substrate. Sheiko et al. studied the dewetting of PFMAC8 films on a glass substrate.41 They reported that such a dewetting of PFMAC8 occurred as a function of the film thickness: (a) thick films melted above the isotropization temperature (90 °C) and the disordered melt formed macroscopic dewetting on the ordered sublayers; (b) the sublayers collapsed via a stepwise coagulation of the bilayers, i.e., a bilayer started to dewet the next bilayer only after the top layer had collapsed into microscopic droplets; and (c) this process was repeated until a thin film with the thickness of only one and a half bilayers remained. In this work, the detailed dewetting mechanism of the PFAC8 film was not studied. We anticipate that it has a similar dewetting behavior to that of the PFMAC8 film since the chemical structure and molecular aggregation state of PFAC8 are close to those of PFAMC8. As shown in Figure 5a, upon heating to 90 °C, the continuous film of PFAC8 dewetted into disconnected microdroplets with an average size of ca. 50 μm within 10 min.

Figure 5.

Figure 5

Optical microscopic images of the surfaces of the (a) PFAC8 film after heating at 90 °C for 10 min and (b) P(FAC8-co-DOPAm) film after heating at 150 °C for 30 min. The films were spin-coated on silicon wafers, and the white dots in (a) are the dewetted polymer.

Suppression of dewetting is critically important for improving the thermal stability of polymer films. Several strategies to suppress dewetting have been developed, such as introducing special interactions between polymer chains and the substrate by modification of polymers with functional groups to reduce the mobility of polymer chain segments,4244 cross-linking of polymer films by irradiation or the addition of cross-linking agents,40 adding nanofillers to increase the interfacial roughness or to increase the viscosity of the polymer film by the polymer–filler interaction,45 and using capping materials such as graphene and MoS2 to suppress the surface fluctuation, thus inhibiting dewetting.46 To avoid the dewetting of the PFAC8 film during the imprinting of nanostructures, Honda et al. proposed a room-temperature imprinting method.10 However, the use of the imprinted PFAC8 film at elevated temperatures is still a challenge. The current study verified that the catechol groups of P(FAC8-co-DOPAm) can form hydrogen bonds with the carbonyl groups; consequently, the mobility of the polymer chain was restricted. Moreover, as a bioinspired adhesive group, the catechol units have versatile adhesion ability with various solid substrates.4753 These two features imply that the thermal stability of the P(FAC8-co-DOPAm) film should be higher compared to that of the PFAC8 film. As shown in Figure 5b, after being heated to 150 °C for 30 min, the film was kept intact, and the dewetting phenomenon did not occur. This result indicates that the dewetting of PFAC8 was completely inhibited by the introduction of catechol groups in the backbone.

In addition to the dewetting resistance, the thermal decomposition temperature of PFAC8 was also improved by the introduction of catechol groups. Figure 6 displays the thermogravimetric analysis (TGA) thermograms of P(FAC8-co-DOPAm) and PFAC8 under nitrogen and air atmospheres, in which (a) and (b) show the overall weight loss and (c) and (d) show the weight loss region from 0 to 20%. According to these thermograms, PFAC8 exhibited a slight weight loss from 62 °C under nitrogen and 65 °C in air, and the amounts were both about 1%. The major weight loss of PFAC8 started from 205 °C under nitrogen and 160 °C in air. On the contrary, the weight loss of P(FAC8-co-DOPAm) occurred in one step only, which started from 255 °C under nitrogen and 235 °C in air. Therefore, the thermal decomposition temperature of P(FAC8-co-DOPAm) was significantly higher than that of PFAC8 under both of the nitrogen and air atmospheres. The slight weight loss of PFAC8 in the low-temperature region was likely due to the evaporation of the low molar mass polymer but not the solvent residue because, before TGA measurements, the samples were dried sufficiently (under 50 °C in vacuum for 48 h). This result indicates that the existence of catechol groups in the polymer chain improved the thermal stability of PFAC8 and also inhibited the evaporation of low molar mass polymer. It is believed that the existence of multiple hydrogen bonds contributed to the improved thermal stability, which is favorable for preventing or reducing the entry of C8F17 chemicals into the environment at elevated temperatures.

Figure 6.

Figure 6

TGA thermograms of PFAC8 (1) and P(FAC8-co-DOPAm) (2) under nitrogen (a, c) and air (b, d) atmospheres, heated at 2 °C min–1.

2.4. Healing Property of the P(FAC8-co-DOPAm) Films

As reported in previous works, the hydrophobic character of the fluoropolymer brush can self-heal after incurring damages by plasma or UV irradiation.19,20 This is because the Rf group has a strong tendency to rearrange toward the outermost surface when the damaged polymer brush is heated to a temperature above the glass-transition temperature. The driving force for the self-healing is the low surface energy of the fluorinated materials. However, to date, healing of the spin-coated fluoropolymer films has been rarely studied because these fluoropolymer films are usually unstable and would dewet the substrates during heat treatment. Recently, healable fluorinated polymeric materials based on Diels–Alder chemistry were reported by several groups.54,55 However, in those studies, healing behavior of the surface hydrophobicity was not mentioned.

In this study, the healing properties of the P(FAC8-co-DOPAm) film were studied. Figure 7a shows the static, advancing, and receding water contact angles of the polymer film before and after vacuum ultraviolet (VUV) irradiation for 2 min. Prior to irradiation, the static, advancing, and receding contact angles were 125.5, 123.3, and 103.5°, respectively. After VUV irradiation for 2 min, those angles decreased to 100.2, 95.4, and 17.8°, respectively. The decrease in contact angles indicated that the surface became hydrophilic. This is because under VUV irradiation, the ester linkage of the side chains decomposed into carboxylic acid groups, causing the loss of Rf.19 Compared with the static and advancing angles, the receding angle was more sensitive to surface damage, as it reduced more significantly after VUV irradiation. Therefore, the receding angle was applied to evaluate the healing efficiency.

Figure 7.

Figure 7

(a) Advancing (red column), static (blue column), and receding (gray column) water contact angles of the P(FAC8-co-DOPAm) film before (undamaged) and after (damaged) VUV irradiation for 2 min. (b) Evolution of the water receding angle on the damaged (by VUV irradiation for 2 min) P(FAC8-co-DOPAm) film over heating under 120 °C. (c) Water receding angle of the damaged (by VUV irradiation for 2 min) P(FAC8-co-DOPAm) film after being heated at different temperatures for 2 h. (d) Water receding angle of the slightly damaged (by VUV irradiation for 20 s) P(FAC8-co-DOPAm) film at different stages (I, before damage; II, damaged by irradiation; III, heated at 120 °C for 2 h after damage; IV, further annealed at 55 °C for 12 h).

Figure 7b exhibits the evolution of the water receding angle of the damaged P(FAC8-co-DOPAm) film under heating at 120 °C. With the extension of the heating time, the receding angle gradually increased and reached the maximum value of 63.0° after 70 min. This indicates that the Rf groups gradually migrated to the surface to increase the hydrophobicity. However, the receding angle did not recover to the original value. It can be assumed that this arises from the low mobility of the polymer chains due to the existence of hydrogen bonds. Consequently, only the Rf groups on the top layer can migrate to the outermost surface, which is insufficient to cover the damaged area completely. It can be expected that, as the temperature increased, the hydrogen bonds would become more dynamic and, therefore, allow more Rf groups to migrate to the surface. Figure 7c shows the receding angles of the repaired films that were repaired by heating at various temperatures for 2 h. As the heating temperature increased from 90 to 150 °C, the receding contact angle increased from 40.1 to 74.0°. However, when the temperature further increased, the receding angle did not further increase. This might be due to the cross-linking of the catechol groups due to the oxidation at relatively high temperatures.

Conversely, the repairing efficiency was also affected by the degree of damage (Figure 7d). When the film was damaged slightly by VUV irradiation for 20 s, the water receding angle decreased to 85.9°. The water receding angle increased to 90.0° after heating at 120 °C for 2 h. Upon further annealing at 55 °C for 12 h, the water receding angle further increased to 103.2°. However, the receding angle of the heavily damaged film did not further increase after further annealing under the same conditions. This suggests that the Rf groups of the heavily damaged film could no longer recover to the original surface aggregation state, while the slightly damaged film could by heated and annealed.

2.5. P(FAC8-co-DOPAm) Copolymer Used for the Fabrication of Superamphiphobic Coatings

Superamphiphobic surfaces, which exhibit water and oil contact angles higher than 150°, have drawn global research interest. However, compared with superhydrophobic surfaces, the fabrication of superamphiphobic surfaces remains a great challenge. Previous studies indicated that superamphiphobic surfaces generally rely on fluorinated surface chemistry and special surface topographies, such as re-entrant surface curvature.56,57 To date, various kinds of techniques have been established to create superamphiphobic surfaces. These techniques can be divided into two categories: two-step and single-step approaches. The two-step approach involves the creation of a surface structure and subsequent low-surface-energy treatment.58 In the single-step approach, the surface structure and low surface energy are generated simultaneously.59 Among the two-step approaches, coating the existing fabrics with low surface free energy materials has attracted great research attention and has been regarded as one of the most promising strategies for producing superamphiphobic materials for daily use.21,6062 Among the single-step methods, the organic/inorganic hybrid superamphiphobic coatings are of particular interest due to the abundant coating techniques, low reliance on equipment, wide choice of inorganic nanobuilding blocks, and scalability.22,59,63,64

Our study demonstrates that P(FAC8-co-DOPAm) was applicable in the preparation of both superamphiphobic fabrics and organic/inorganic hybrid coatings. For coating fabrics, the coating solution was prepared by dissolving P(FAC8-co-DOPAm) in HCFC-225s to form a homogeneous solution with a concentration of 1 wt %. The solution can be applied to fabrics through a dip-coating or spray-coating method. In this study, dip-coating was employed for the coating treatment of fabrics. After coating, the fabric was dried by N2 blowing. Figure 8a–d shows the scanning electron microscopic (SEM) images of the fabrics before and after coating with the polymer. Prior to coating, the fabric fibers appeared smooth, while after coating, some crater structures were observed on the fibers. This may be due to water condensation during the slow solvent evaporation. Some of the fibers were bonded to each other due to the adhesion property of the catechol groups in P(FAC8-co-DOPAm). The water and oil repellencies of the coated fabric were evaluated by measuring the contact angles of water and n-hexadecane (HD). The contact angles of water and HD were 169.3 and 153.2°, respectively, indicating that the coated fabric was superamphiphobic (Figure 8e,f). The sliding angle of water was 3.5°, while the HD droplet was pinned on the fabric and could not slide off even when the substrate was placed perpendicularly.

2.5. 1
2.5. 2

Wenzel’s (eq 2) and Cassie–Baxter’s (eq 3) equations are usually applied to describe the contact states of liquids on substrates. In these equations, θ0 is the Young contact angle, which is obtained on the smooth surface with the same surface chemistry; r is the roughness factor; while f denotes the fraction of the solid/liquid contact area. The θ0 values of water and HD are 123.2 and 81.4°, respectively. According to these values, only the Cassie–Baxter equation is valid. Therefore, this superamphiphobic fabric follows the Cassie–Baxter wetting model. The f values of water and HD were calculated to be 0.038 and 0.093, respectively. According to this result, the pinning of the HD droplet was ascribed to the relatively high solid/liquid contact area. The influence of the thermal annealing on the wettability of the P(FAC8-co-DOPAm) coated fabric was also studied. However, the results showed that thermal annealing almost did not affect the wettability of both water and oils. This indicates that the wettability of the P(FAC8-co-DOPAm) coated fabric was dominated by the morphology rather than the surface aggregation structure of the Rf groups.

Figure 8.

Figure 8

SEM images of (a, b) pristine cotton fabric and (c, d) P(FAC8-co-DOPAm) coated fabric. Images of (e) water and (f) n-hexadecane droplets on the P(FAC8-co-DOPAm) coated fabric.

For organic/inorganic hybrid superamphiphobic coatings, halloysite nanotube (HNT), which is a natural tubular clay,65 was used as the nanobuilding block. The coating was prepared by dropping and evaporation of a mixed solution of P(FAC8-co-DOPAm) and HNT onto the substrates. The surface topography and wettability of the obtained coatings were observed and evaluated by SEM and contact angle measurement, respectively. As shown in Figure 9a,c, the coating prepared from the solution with a weight ratio of P(FAC8-co-DOPAm)/HNT = 1:2 appeared rough at a microscale but flat at a nanoscale. The microscale roughness was formed by the aggregation of HNT. However, the excess of the polymer filled up the gaps between the individual HNTs during solvent evaporation and caused a flat topography at the nanoscale. Contact angle measurement indicated that this coating was superhydrophobic with a water contact angle of 172.5° despite the lack of nanoscale roughness (Figure 9e). However, it was not superoleophobic, as the contact angle of HD was 110.3° only. Bayer et al. reported that superoleophobic and superhydrophobic nanocomposite coatings with micro-/nano-hierarchical morphologies can be created by spray-coating waterborne nanoparticle–fluoropolymer suspensions using acetone as a cosolvent or maintaining the substrate at elevated temperatures.66,67 In this work, considering that the catechol-bearing materials displayed good adhesion with various solid materials,4751 it is believed that HNT, the external surface of which is composed of silica, can be adsorbed by a layer of P(FAC8-co-DOPAm) if the excess polymer is removed before coating preparation, which would allow the exposure of nanoscale roughness.

Figure 9.

Figure 9

SEM images of the coatings prepared by (a, c) P(FAC8-co-DOPAm)/HNT (w/w = 1:2) mixed solution and (b, d) P(FAC8-co-DOPAm)-adsorbed HNT solution. Images of water and n-hexadecane droplets on the coatings prepared by (e) P(FAC8-co-DOPAm)/HNT (w/w = 1:2) mixed solution and (f) P(FAC8-co-DOPAm)-adsorbed HNT solution.

As shown in Figure 10, after removing the excess polymer through centrifugation and washing with clean HCFC-225s, the HNT still exhibited an intense F1s peak in the XPS profile, implying that HNT was coated by a layer of P(FAC8-co-DOPAm). As observed by SEM, the coating prepared from the solution of P(FAC8-co-DOPAm)-adsorbed HNT appeared rough at both the micro- and nanoscales (Figure 9b,d). At the microscale, the surface topography was similar to that of the above P(FAC8-co-DOPAm)/HNT composite coating. At the nanoscale, the HNT agglomerates were clearly observed, and the remaining gaps between the individual HNTs led to a nanoporous morphology. The water and HD contact angles were 172.6 and 160.5°, respectively (Figure 9f). According to Cassie–Baxter’s equation, the solid/liquid contact fractions of water and HD were calculated to be 0.018 and 0.050, respectively. Due to the small solid/liquid contact fractions, both water and HD droplets could slide off the coating, and the water and HD sliding angles were 2.0 and 15.0°, respectively. This wettability is similar to that of the P(FAC8-co-DOPAm)-modified HNT coating, in which an aminosilane was applied to assist in the polymer modification of HNT, as reported previously.64 However, for long-term underwater use, the aminosilane-assisted P(FAC8-co-DOPAm) modification of HNT is more favorable because the interactions between catechol group and silica are unstable in water.64 The superamphiphobic coating of P(FAC8-co-DOPAm)-adsorbed HNT was mechanically durable, as it can resist water scouring and finger touching, although the excess polymer has been removed. It is believed that this is because the free catechol groups on the P(FAC8-co-DOPAm)-adsorbed HNT can bind the nanotubes through multiple hydrogen bonds, as shown in Scheme 2. The surface wettability of this superamphiphobic coating was not affected by the thermal treatment, since the Rf groups of the P(FAC8-co-DOPAm) adsorption layer were in a disordered state regardless of thermal annealing.64

Figure 10.

Figure 10

XPS profiles of the pristine (1) and P(FAC8-co-DOPAm)-adsorbed (2) HNT.

Scheme 2. Proposed Molecular Interaction of the Superamphiphobic Coating Prepared from the P(FAC8-co-DOPAm)-Adsorbed HNTs.

Scheme 2

3. Conclusions

A catechol-bearing fluoropolymer, P(FAC8-co-DOPAm), was synthesized by the radical copolymerization of FAC8 and DOPAm. The influence of catechol groups on the molecular aggregation structure of FAC8 was studied by DSC, WAXD, GI-WAXD, and XPS. Due to the existence of hydrogen bonds between catechol groups and carbonyl units, the crystallinity and crystallization rate of P(FAC8-co-DOPAm) decreased significantly compared with those of PFAC8. The Rf groups were ordered on the surface with the CF3 terminal groups exposed to the outermost surface. The ordering of the Rf groups was affected by thermal history: the thermally annealed P(FAC8-co-DOPAm) film exhibited better Rf ordering than the unannealed one. In accordance with the surface aggregation structure, the film exhibited lower hysteresis for water and higher hysteresis for nonpolar oils after thermal annealing compared with the case before thermal annealing. The film made of P(FAC8-co-DOPAm) showed good thermal stability and healing property after the hydrophobicity was damaged by VUV irradiation. Moreover, the application of this polymer in the creation of superamphiphobic fabrics and organic/inorganic hybrid coatings was proposed. The current study will be helpful for understanding the structure–property relation of fluoropolymers bearing catechol functions, as well as for better use of Rf polymers in specific areas that still allow the use of materials containing long Rf chains.

4. Experimental Section

4.1. Materials

The material 2-(perfluorooctyl)ethyl acrylate (FAC8) was provided by Daikin Industries Co., Ltd. and was distilled under vacuum before polymerization. The material 2,2′-azobis(isobutyronitrile) (AIBN, Wako) was recrystallized from methanol. Dopamine hydrochloride (Sigma-Aldrich) and acryloyl chloride (Wako) were used as received. Triethylamine (Wako) and methanol (MeOH, Wako) were distilled before use. Hexafluoroisopropanol (HFIP) and dichloropentafluoropropanes (HCFC-225s, a mixture of 225ca, CF3CF2CHCl2, and 225cb, CCl2FCF2CHClF) were obtained from Wako Pure Chemical Industries and Asahi Glass Co., respectively. Halloysite nanotubes (HNTs) with external diameter of 30–70 nm and length of 1–3 μm were purchased from Sigma-Aldrich.

4.2. Synthesis of N-(3,4-Dihydroxyphenethyl)acrylamide (DOPAm)

DOPAm was synthesized according to a method described elsewhere.68 Dopamine hydrochloride (10.0 g, 52.8 mmol) and triethylamine (7.3 mL, 52.7 mmol) were dissolved in MeOH (100 mL) and cooled in an ice bath. Tetrahydrofuran (THF) (7 mL) solution of acryloyl chloride (7.0 mL, 71.5 mmol) and MeOH (10 mL) solution of triethylamine (9.5 mL, 68.1 mmol) were alternately dropped into the dopamine solution. The reaction mixture was stirred at room temperature for 2 h, after which the solvent was removed by rotary evaporation. The residue was dissolved in ethyl acetate and washed with 1 M hydrochloric acid and brine. The organic layer was dried over sodium sulfate, followed by filtration and concentration by evaporation. The precipitate was dissolved in ethyl acetate and recrystallized repeatedly to afford a white solid (yield = 60%).

4.3. Copolymerization

P(FAC8-co-DOPAm) was synthesized through a radical copolymerization. FAC8 (7.5 g, 14.5 mmol) and DOPAm (0.25 g, 1.2 mmol) were dissolved into 20 mL of HFIP. After adding AIBN (27.6 mg, 0.17 mmol), the solution was deoxygenated by argon bubbling for 30 min; thereafter, it was placed in an oil bath thermostated at 58 °C and stirred for 10 h under the protection of argon. The reaction mixture was diluted with HFIP and dropped into MeOH. The white product was collected by filtration and rinsed with MeOH, after which it was dried in vacuum. In the literature, the catechol-bearing monomers are usually protected by alkylsilyl groups to avoid catechol oxidation during the polymerization.68,69 The polymerization of unprotected catechol-bearing monomers is also feasible, while sufficient deoxygenation (maintaining argon flow during the whole polymerization process) is crucial for a successful copolymerization. In case the deoxygenation was insufficient (argon flow was stopped, so oxygen could diffuse into the flask), the reaction mixture became colored after several hours and the viscosity did not increase regardless of the heating time. Scheme 3 shows the synthesis routes of DOPAm and P(FAC8-co-DOPAm) copolymers. The PFAC8 homopolymer was synthesized through a similar process.

Scheme 3. Scheme of the Synthesis Routes of DOPAm and P(FAC8-co-DOPAm).

Scheme 3

The existence of catechol units in polymers has been verified by 1H NMR in previous works.68,69 However, P(FAC8-co-DOPAm) is difficult to be characterized by NMR spectroscopy due to its poor solubility in common NMR solvents. Herein, the existence of catechol groups in P(FAC8-co-DOPAm) was confirmed by UV–vis spectroscopic analysis (Figure S1b) because such a group has a typical absorption band at around 278 nm.70 The band absorbance was used to quantify the catechol amount in the copolymer by calibration with the absorbance of DOPAm solutions, and the fraction of such a group was evaluated to be 0.15 μmol mg–1. The FAC8/DOPAm molar ratio in the copolymer can be calculated according to eq 1, in which 207 and 518 are the molar masses of DOPAm and FAC8, respectively, and the FAC8/DOPAm molar ratio was calculated to be n/m = 12.5:1.

4.3. 3

4.4. Preparation of Polymer Films

The polymer solutions were prepared by dissolving PFAC8 or P(FAC8-co-DOPAm) in HCFC-225s (1 wt %). The polymer films were prepared by spin-coating (2000 rpm, 30 s) on clean silicon wafers. The annealed films were prepared by further placing the films on a hotplate [55 °C for P(FAC8-co-DOPAm) and 63 °C for PFAC8] for 12 h.

4.5. Preparation of Superamphiphobic Coatings

Superamphiphobic coatings were prepared by two methods: (1) by coating the polymer on fabrics and (2) by fabricating organic/inorganic hybrid coating using HNT as the nanobuilding block. For coating fabrics, the coating solution was prepared by dissolving P(FAC8-co-DOPAm) in HCFC-225s to form a solution with a concentration of 1 wt %. The fabric was immersed in the solution for 2 min. After coating, the fabric was dried by N2 blowing. The organic/inorganic hybrid coatings were prepared by dropping and evaporation of a mixed solution of P(FAC8-co-DOPAm) and HNT [P(FAC8-co-DOPAm)/HNT weight ratio was 1:2, and the total concentration of P(FAC8-co-DOPAm) and HNT in the solution was 3.0 wt %] onto the substrates. For removing the excess polymer, the mixed solution of P(FAC8-co-DOPAm) and HNT was centrifuged at 8000 rpm for 5 min. The obtained P(FAC8-co-DOPAm)-adsorbed HNT was further washed three times by clean HCFC-225s using the same centrifugation procedure, after which it was dispersed into HCFC-225s with a concentration of 3.0 wt %. The P(FAC8-co-DOPAm)-adsorbed HNT solution was also applied to prepare the organic/inorganic hybrid coatings by the dropping and evaporation method.

4.6. Characterization

UV–vis spectroscopy was conducted using a Shimadzu UV–vis–near-infrared (NIR) spectrophotometer UV 3600. Fourier transform infrared (FTIR) spectroscopic measurements were carried out with a Spectrum One (PerkinElmer Japan Co., Ltd.) with a resolution of 1.0 cm–1. FTIR spectra were acquired by averaging 64 scans in the wavenumber range of 4000–450 cm–1. X-ray photoelectron spectroscopic (XPS) measurements were carried out on an XPS-APEX (Physical Electronics Co. Ltd.) using a monochromatic Al Kα X-ray source of 150 W. The XPS data of the P(FAC8-co-DOPAm) films were collected at a takeoff angle of 10°, while those of HNT and P(FAC8-co-DOPAm)-adsorbed HNT were collected at a takeoff angle of 45°. The static contact angles were measured on an Attension Theta system (KSV Instruments Ltd.), equipped with a charge-coupled device (CCD) camera. Sliding angles were taken on a drop-shape analytical system, DSA 10 Mk2 (KRÜSS Optronic GmbH, Germany), equipped with a tilting stage and a video camera. The advancing and receding angles were determined by increasing and decreasing the volume of liquids on the substrates, respectively. Differential scanning calorimetry (DSC) was performed on an SII-EXSTAR 6000 DSC 6200 instrument (Hitachi High-Tech Science Corporation, Tokyo, Japan) from −100 to 200 °C at a heating/cooling rate of 10 °C min–1. Thermogravimetric analysis (TGA) was performed on a thermo-balance SII-EXSTAR 6000 TGA 6200 instrument (Hitachi High-Tech Science Corporation, Tokyo, Japan) at a heating rate of 10 °C min–1 under a nitrogen atmosphere from 25 to 500 °C. Wide-angle X-ray diffraction (WAXD) was carried out at the BL05XU beamline in SPring-8. The wavelength of the X-ray was λ = 0.1 nm. A 981 × 1043 pixel X-ray detector (PILATUS 1M, DECTRIS, Switzerland) was used to record the scattering patterns. The pixel resolution of the detector was 172 μm. The camera length was set as 117.44 mm. The scattering vector was calibrated using the peak positions of cerium dioxide. The scattering vector, q (nm–1), is defined as q = (4π/λ) sin θ, where 2θ is the scattering angle. Grazing incidence wide-angle X-ray diffraction (GI-WAXD) measurements were carried out at the BL40B2 beamline of SPring-8 using incident X-ray with a wavelength of λ = 0.10 nm. GI-WAXD data were obtained from the surface region at an incident angle of αi = 0.08°. Diffractions from the sample films were detected in the in-plane and out-of-plane directions. Scanning electron microscopic (SEM) images were obtained using a JSM-7401F (JEOL, Inc.) instrument with an accelerating voltage of 3 kV.

Acknowledgments

The authors acknowledge the financial support of JSPS Grant-in-aid for Scientific Research (A) (grant nos. 26248053 and 17H01221). WAXD measurements were conducted on the BL05XU beamline in SPring-8 with the approval of the Impact project. GI-WAXD measurements were conducted on the BL40B2 beamline in SPring-8 with the approval of the Japan Synchrotron Radiation Research Institute (JASRI) (proposal no. 2018A1177). The authors thank Chao-Hung Cheng (Graduate School of Engineering, Kyushu University) and Prof. Yuji Higaki (Faculty of Science and Technology, Oita University) for their assistance in WAXD and GI-WAXD measurements.

Supporting Information Available

The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsomega.0c00439.

  • UV–vis and FTIR spectra for PFAC8 and P(FAC8-co-DOPAm); high-resolution XPS profiles of P(FAC8-co-DOPAm) films before and after thermal annealing (PDF)

The authors declare no competing financial interest.

Supplementary Material

ao0c00439_si_001.pdf (137.6KB, pdf)

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