Abstract
Solid-state magnetic field sensors are important for applications in commercial electronics and fundamental materials research. Most magnetic field sensors function in a limited range of temperature and magnetic field, but Hall sensors in principle operate over a broad range of these conditions. Here, we evaluate ultraclean graphene as a material platform for high-performance Hall sensors. We fabricate micrometer-scale devices from graphene encapsulated with hexagonal boron nitride and few-layer graphite. We optimize the magnetic field detection limit under different conditions. At 1 kHz for a 1 μm device, we estimate a detection limit of 700 nT Hz−1/2 at room temperature, 80 nT Hz−1/2 at 4.2 K, and 3 μT Hz−1/2 in 3 T background field at 4.2 K. Our devices perform similarly to the best Hall sensors reported in the literature at room temperature, outperform other Hall sensors at 4.2 K, and demonstrate high performance in a few-Tesla magnetic field at which the sensors exhibit the quantum Hall effect.
Subject terms: Electronic properties and devices, Sensors, Electronic and spintronic devices
The development of high-performance magnetic field sensors is important for magnetic sensing and imaging. Here, the authors fabricate Hall sensors from graphene encapsulated in hBN and few-layer graphite, demonstrating high performance over a wide range of temperature and background magnetic field.
Introduction
Hall-effect sensors are attractive for a variety of magnetic field sensing applications ranging from position detection in robotics1,2 and tracking nanoparticles in biological systems3 to fundamental studies of magnetism4 and superconductivity5–7. The sensitive area of a Hall sensor consists of a material with low charge carrier density patterned into a cross shape. Current flowing along the length of the cross produces a transverse voltage that is directly proportional to the magnetic field perpendicular to the Hall cross. Because of this straightforward measurement scheme, Hall sensors provide an accessible means of performing noninvasive measurements of magnetic fields. This operating principle suggests sensitivity over a broad range of temperatures and magnetic fields, whereas other types of sensors, including SQUID magnetometers5,8,9 and magnetoresistive sensors2,10, only remain sensitive at cryogenic temperatures or small magnetic fields. Hall sensors with a micrometer-scale sensitive area are well-suited for probing mesoscopic magnetic and superconducting structures and devices, with the sensor interfaced directly with the structure3,4,7 or integrated into a scanning probe microscope5,6,11–15. In scanning Hall probe microscopy, the spatial resolution of measurements is limited by a combination of scan height and sensor size, suggesting development of well-performing sensors with small sensitive areas5,9,11–13.
In an ideal Hall-effect sensor, the deflection of electric current in an out-of-plane magnetic field B produces a transverse (Hall) voltage response VH = BI/(ne) = IRHB, where I is the bias current, n is the two-dimensional charge carrier density, e is the electron charge, and RH = I−1(∂VH/∂B) is the Hall coefficient. This voltage response and the Hall voltage noise SV1/2 combined give the magnetic field detection limit SB1/2 = SV1/2/(IRH). The quantity SB1/2 multiplied by the square root of the measurement bandwidth gives the smallest detectable change in magnetic field. Thermal Johnson noise, which is independent of frequency and proportional to the square root of the device resistance, provides a fundamental lower bound for the voltage noise. The desire to minimize Johnson noise suggests that the ideal material system for Hall sensors combines low carrier density for a large Hall coefficient and high carrier mobility for a low device resistance11. However, contributions from flicker (“1/f”) noise and random telegraph noise often dominate the total noise at practically relevant kHz frequencies, requiring individual characterization of each material system11,13,16,17.
Ultraclean graphene is a promising material system for high-performing Hall sensors. Whereas carrier mobility decreases at low carrier density in most semiconductor-based two-dimensional electron systems18, in graphene the mobility is enhanced at low carrier density in the absence of long-range impurity scattering19. Encapsulation in hexagonal boron nitride (hBN) enables access of this low-density, high-mobility regime20. Indeed, hBN-encapsulated graphene is a promising material platform for Hall sensors with low 1/f noise in micrometer-scale devices21 leading to low magnetic field detection limits17 at room temperature. Recent work suggests that using few-layer graphite (FLG) as a gate electrode in addition to hBN encapsulation yields ultraclean graphene devices with exceptional electronic quality22–24.
Here, we fabricate Hall sensors from hBN-encapsulated monolayer graphene (MLG) with either Ti/Au metal or FLG gate electrodes. Tuning the carrier density via electrostatic gating enables optimization of the magnetic field detection limit under different operating conditions. We obtain performance comparable to that of high-performing micrometer-scale Hall sensors reported in the literature at room temperature, demonstrate the best reported performance at low temperature, and operate in a high background magnetic field at which the sensors exhibit the quantum Hall effect.
Results
Detection limits for micrometer-scale Hall sensors
Figure 1 summarizes our main result. We compare the minimum magnetic field detection limit SB1/2 for our devices (black markers) with corresponding measurements for high-performing micrometer-scale Hall sensors reported in the literature (see Supplementary Table 1)3,11–15,17,25–27. We choose a reference frequency of 1 kHz at which 1/f noise is the dominant noise component (see below). The amplitude of 1/f noise varies across devices, depending on the material system and external factors including fabrication processing history, choice of substrate, dielectric environment, types of contacts, and biasing conditions16. Despite the wide variety of mechanisms causing 1/f noise, there are some commonly observed dependencies. Typically, the amplitude of the 1/f noise power spectral density increases for smaller devices as 1/A, where A is the device area. The magnetic field detection limit depends on the square root of the Hall voltage power spectral density, in turn suggesting an approximate scaling of the detection limit SB1/2 ∝ A−1/2 ∝ w−1 with device size w for Hall sensors5,13. Therefore, the metric SB1/2w is typically used to evaluate the performance of Hall sensors across materials and device sizes17.
According to this metric, devices with similar performance lie along the dashed diagonal lines of constant SB1/2w in Fig. 1, with the best-performing devices located towards the lower left corner. At room temperature, the performance of device G1, a graphene Hall sensor with FLG gates, is similar to that of the best sensors made from InGaAs26, InSb15, and hBN-encapsulated graphene17. At low temperature (4.2 K), the detection limit of device G1 decreases by an order of magnitude, and we obtain the smallest value of SB1/2w reported for any Hall sensor to date. Additional graphite-gated devices (G2 and G3) show performance consistent with an approximate w−1 scaling of the detection limit. However, hBN-encapsulated graphene devices with metal gates (M1 and M2) exhibit larger detection limits than graphite-gated devices at low temperature (see Supplementary Table 2). At room temperature, device G1 performs similarly to hBN-encapsulated devices without graphite gates (labeled “hBN”) reported previously17. This is consistent with the observation that graphite gates improve the electronic properties of graphene predominantly at low temperature. Specifically, graphite gates reduce the intrinsic charge inhomogeneity in graphene devices22–24, making mobile carrier densities as low as ~2 × 109 cm−2 accessible and leading in turn to a larger attainable Hall coefficient. However, at room temperature thermal excitation of charge carriers and acoustic phonon scattering increase the charge inhomogeneity and limit the carrier mobility20,28,29.
We furthermore demonstrate a small detection limit even in several Tesla background magnetic field. Hall sensors based on high-mobility two-dimensional conductors are not typically compatible with high background magnetic fields because these sensors exhibit the quantum Hall effect (QHE). The QHE creates wide regions of parameter space in which the Hall voltage is constant either as a function of magnetic field or carrier density. Here, we take advantage of electrostatic gating to tune the carrier density to a value at which the Hall voltage changes with magnetic field. In this way, we achieve a low magnetic field detection limit at high background magnetic field despite the presence of the QHE. At low temperature and large background magnetic field, device G1 maintains a detection limit of ~2–3 μT Hz−1/2 at 1 kHz. The detection limit is larger compared to that measured at zero background magnetic field both due to an increase in voltage noise and a reduction in the Hall coefficient (see below). Nevertheless, the detection limit still remains comparable to that of many high-performing Hall sensors tested at zero magnetic field.
Device structure
Figure 2a shows the structure of our graphite-gated devices along with an optical image of device G1 (see Supplementary Fig. 1 for optical images of additional devices, including metal-gated devices). Each graphite-gated device is fabricated on a silicon substrate from a heterostructure consisting of exfoliated MLG encapsulated with hBN gate dielectrics and FLG gate electrodes assembled using a dry-transfer technique (see Methods). The combination of low charged defect density in hBN and the ability of FLG to screen charged impurity disorder in the silicon substrate improves carrier mobility20,30, reduces the charge inhomogeneity22,23, and can reduce charge noise in graphene devices21. The top gate tunes the carrier density in the active region of the device, while the grounded bottom gate screens the electric field from the silicon back gate. We apply 40 V to the silicon back gate to induce a high electron density in the graphene-based section of the leads. This lowers the resistance of the leads and edge contacts24, consequently lowering the voltage noise (see Supplementary Note 1 and Supplementary Fig. 1).
Hall voltage response
We first evaluate the electronic quality of our devices at low background magnetic field and low temperature in a liquid-helium cryostat. We bias the device with a small ac current I and measure the two-point (V2p) and Hall (VH) voltages using standard low-frequency lock-in techniques while applying top gate voltage Vg to tune the carrier density (Fig. 2a, b). From a series of gate sweeps at fixed magnetic field B up to 100 mT (see Supplementary Fig. 2), we determine the Hall coefficient RH = I−1(∂VH/∂B)B=0 and extract the carrier density n = 1/(eRH) (Fig. 2c, upper panel). At gate voltages near the charge neutrality point (CNP), the coexistence of electrons and holes makes the Hall voltage nonlinear in magnetic field31. Elsewhere, the Hall voltage is linear in B at least up to 100 mT, and RH ~ n−1 ~ Vg−1 assuming a simple capacitive coupling of the gate to the mobile carrier density19. Extrapolating the electron and hole densities to zero reveals that electrons and holes appear to reach charge neutrality at different Vg. This is consistent with contributions to the charging behavior of the graphene sheet from the quantum capacitance and additional charge traps with nonconstant capacitance, which become significant because of the large gate capacitance and small charge inhomogeneity in our devices19,32,33. The maximum (minimum) value of RH for electron (hole) doping 240 kΩ T−1 (−340 kΩ T−1) implies a smallest mobile carrier density δn ~ 2.6 × 109 cm−2 (−1.8 × 109 cm−2) limited by intrinsic charge inhomogeneity. This low charge inhomogeneity is consistent with that reported in other devices with atomically smooth single-crystal graphite gate electrodes22,23. The two-point resistance R2p = V2p/I (Fig. 2c, lower panel) is sharply peaked, in excess of 200 kΩ at the CNP. The narrow width of this peak implies a charge inhomogeneity ~4 × 109 cm−2, in agreement with that obtained using RH. For moderate electron or hole doping, R2p decreases to a few kΩ, with major contributions from the resistance of the graphene channel (~1 kΩ) and edge contacts (~1–2 kΩ).
Next, we characterize the voltage response as a function of applied dc current bias up to 50 μA. The Hall voltage response to a small change in magnetic field δB is δVH = IRHδB, suggesting that applying a larger bias current in principle proportionally increases the voltage signal. In practice, a large dc bias causes two changes in the transport characteristics of the devices (Fig. 3a): the peak RH decreases and the CNP gate voltage Vg0 shifts. The direction of the shift in Vg0 (Fig. 3c) depends on the polarity of the applied current. These changes are consistent with a potential gradient and resulting carrier density gradient across the device32 (see Supplementary Note 3 and Supplementary Fig. 3). This modifies the average RH within the Hall cross and limits its peak value. Despite the reduction in peak RH, applying larger bias current still increases the absolute voltage sensitivity IRH = (∂VH/∂B)B=0 (Fig. 3b), giving a larger change in Hall voltage per unit change in magnetic field.
Voltage noise and detection limit
To determine the detection limit reported in Fig. 1, we measure the noise performance of the devices alongside the voltage response. We measure fluctuations in the Hall voltage in real time (Fig. 4a) and take a Fourier transform (see Methods) to arrive at the Hall voltage noise spectral density SV1/2 (Fig. 4b). At low bias, 60 Hz and preamplifier input noise dominate the SV1/2 spectrum (Fig. 4c). The shape of the noise spectrum at higher bias suggests the presence of both flicker noise (1/f noise; SV1/2 ∝ f−1/2) and random telegraph noise (RTN; SV1/2 constant at low frequency, SV1/2 ∝ f−1 at high frequency), as reported previously in micrometer-scale Hall sensors11,13,17 and graphene-based devices16,21,34. While 1/f noise originates most likely from random charging and discharging events of an ensemble of charge traps, RTN is characteristic of a single charge trap more strongly coupled to the device. These charging events can induce fluctuations in both the carrier mobility and carrier density which are prominent in graphene-based devices at low carrier density13,16,34. Charge fluctuations that modulate the contact resistance and defect states in the substrate or etched edges of the device can couple strongly into the voltage noise, especially near charge neutrality where charge fluctuations are poorly screened16,34. We find that the behavior of the RTN changes between successive cooldowns and under different conditions of current bias and gate voltage. In Supplementary Note 4, we extract quantitatively the relative contributions of RTN and 1/f noise for a typical noise spectrum.
Figure 4e summarizes the low-temperature gate voltage dependence of SV1/2 at zero B and corresponding magnetic field detection limit SB1/2 = SV1/2/(IRH) at 20 μA current bias and 1 kHz. At this frequency, the gate dependence of SV1/2 is most apparent; the frequency is low enough that the voltage noise surpasses the instrumentation noise floor, but high enough that the contribution from RTN is small. The shape of the curve in Fig. 4e is similar to that of the offset resistance at zero background magnetic field Roffset = VH(B = 0)/I (Fig. 4d). This offset most likely arises in our case from inhomogeneous current flow at doping levels near charge neutrality and has the effect of coupling in additional 1/f noise contributions associated with the longitudinal resistance11,13.
Figure 4f shows that a 20 μA bias current minimizes the magnetic field detection limit. At this intermediate bias current, the increase in the voltage signal above the instrumentation noise floor is favorable over the reduction of RH at large bias current. Notably, the minimum SB1/2 does not occur at the same value of Vg at which RH peaks. This indicates that the optimum working point of the Hall sensor balances tuning away from the CNP to reduce SV1/2 and tuning close to the CNP to increase RH. The minimum value, SB1/2 ~ 80 nT Hz−1/2 at 1 kHz (lowermost point in Fig. 1), is to our knowledge the smallest magnetic field detection limit ever reported in a micrometer-scale Hall sensor at 4.2 K. At room temperature, repeating the Hall coefficient and Hall voltage noise measurements (see Supplementary Note 5 and Supplementary Fig. 5c, d) reveals that the detection limit is generally larger, but still competitive with the best Hall sensors reported in the literature (see Fig. 1).
Performance in large background magnetic field
Finally, we characterize the detection limit for small changes in magnetic field in the presence of a large magnetic field background. To our knowledge this has not been reported for any high-mobility micrometer-scale Hall sensors. In a large background magnetic field, the Hall resistance develops plateaus (Fig. 5a) spaced by Δ(VH/I)−1 = 4e2/h as expected for MLG in the quantum Hall regime19. The deviation of the resistance plateaus from precise quantization is caused by the large bias current and the wide, extended Hall voltage contacts in our device (Fig. 2a), which mix a significant fraction of the longitudinal resistance into the Hall resistance35. The Hall coefficient RH = I−1(∂VH/∂B) (Fig. 5b–d) now reaches local minima at values of (B, Vg) corresponding to the resistance plateaus. At high magnetic field, the resistance plateaus flatten (RH = 0). Repeating measurements of the Hall voltage noise as described above, at 3 T we obtain SB1/2 ~ 3 μT Hz−1/2 at optimum carrier density tuning (Fig. 5d, Vg ~ 0.8 V). The larger detection limit compared to measurements at zero field is a result of both the reduced RH and a general increase in voltage noise in large background magnetic field, which is correlated with large longitudinal magnetoresistance and may also be attributed to charge fluctuations between localized and extended quantum Hall states36,37.
Discussion
In summary, we show that hBN-encapsulated MLG combined with FLG gates is an excellent material system for micrometer-scale Hall sensors. Currently, the only way to obtain ultraclean graphene devices is to fabricate them individually from exfoliated layers, resulting in devices on the few-micrometer scale. However, our work directly provides information and motivation for the development of material growth for bulk fabrication of ultraclean graphene sensors.
It is insightful to compare the performance of our Hall sensors to SQUID magnetometers, which are among the most sensitive magnetic field sensors available5. For planar niobium-based SQUIDs, a typical magnetic flux detection limit SΦ1/2 is ~1 μΦ0 Hz−1/2 at kHz frequencies, where Φ0 is the magnetic flux quantum, independent of the area A of the sensitive region8,9. For a homogenous magnetic field across the sensitive area, the corresponding magnetic field detection limit for a SQUID scales with 1/A. In the case of SΦ1/2 ~ 1 μΦ0 Hz−1/2, SB1/2 ~ 40 nT Hz−1/2 for a circular sensitive area with a 0.25 μm diameter or SB1/2 ~ 3 nT Hz−1/2 for a 1 μm diameter. While this is superior to the detection limit of the Hall sensors reported here, it is still comparable. Given that the noise performance is still limited by instrumentation for our Hall sensors, they have the potential to outperform sub-micron SQUIDs9 following implementation of more sophisticated read-out techniques.
Moreover, the Hall sensors reported here work in a much less restricted parameter space than SQUIDs. Importantly, by tuning the carrier density we demonstrate optimization of the detection limit over a large range of both temperature and magnetic field. The dry-transfer fabrication process offers flexibility to fabricate Hall sensors directly on top of materials of interest or incorporate the devices into a scanning probe. Scanning Hall probe microscopy with a high-performing graphene sensor will enable the imaging of magnetic fields over a combined range of temperatures and magnetic fields not accessed with a single scanning probe to date. The detection of small magnetic field variations with a single solid-state sensor over a broad parameter space is promising for studying a range of condensed matter systems including unconventional superconductors across their magnetic field-temperature phase diagram, magnetic-field-tuned phases of matter, and electric currents in regimes of electronic transport that appear at high temperature and magnetic field.
Methods
Device fabrication
We obtain MLG, FLG, and ~20–40 nm thick hBN flakes via mechanical exfoliation of bulk Kish graphite (Graphene Supermarket or CoorsTek) and hBN crystals grown using a high-pressure technique38. We repeatedly cleave the bulk crystals using Scotch Magic tape and press the tape onto degenerately doped silicon wafers with 285 nm SiO2 (Nova Electronic Materials) treated with a gentle oxygen plasma. To increase the yield of large-area flakes, we heat for 5 min at 100 °C, and let the chips return to room temperature before removing the tape39. We identify suitable flakes for devices only using optical inspection.
We create heterostructures with layer structure hBN/FLG/hBN/MLG/hBN/FLG/SiO2/Si (G1–G3) or hBN/MLG/hBN/SiO2/Si (M1 and M2) using a dry-transfer technique20,40. The transfer slide consists of a thin sheet of poly(bisphenol A carbonate) (PC, Sigma Aldrich 435139) on top of a PDMS stamp (Gel-Pak) with curved top surface41, allowing for precise control over the engagement of the stamp onto the substrate. The top hBN (~5 nm) only facilitates pickup of the other flakes and does not in principle influence the electronic properties of the device. We pick up flakes sequentially at 80 °C and heat the final silicon substrate at 180 °C before releasing the stack, ensuring that bubbles trapped between the flakes are pushed towards the edges of the stack upon engaging42,43. We intentionally misalign the straight edges of the graphene and hBN flakes by ~15° to avoid creating a Moiré pattern between the graphene and hBN sheets24. Finally, we dissolve the PC in chloroform for ~4 h, rinse with isopropyl alcohol, and blow dry with nitrogen. A final anneal in high vacuum (<10−6 Torr) for 3 h at 300 °C is effective in removing polymer residues from the transfer.
We employ standard nanofabrication techniques to etch the devices into Hall crosses, expose a one-dimensional graphene edge20, and make edge contacts (3 nm Cr/40 nm Pd/40 nm Au or 3 nm Cr/80 nm Au) to the MLG and FLG layers. For devices M1 and M2, we evaporate 5 nm Ti/30 nm Au/10 nm Pt directly onto the top hBN and use the metal top gate as part of the etch mask. Importantly, we have developed process conditions that help reduce the contact resistance. We use a CHF3/O2/Ar inductively coupled plasma (20/10/10 sccm, 10 mTorr, 30 W ICP, 10 W RF) selective towards etching hBN. Previous work suggests that selective etching reduces the contact resistance by increasing the metal–graphene contact area44. Finally, we emphasize that to achieve consistently working contacts, we found it necessary to use an electron-beam evaporator with low base pressure (~10−7 Torr) and a rotating sample chuck.
DC transport and noise measurements
The same wiring and instrumentation are used for both Hall voltage and noise measurements under dc current bias. We apply dc current using a constant-current source (Keithley 2400) and a series ~1 MΩ bias resistor. We amplify and filter the Hall voltage using a preamplifier (Signal Recovery 5113, 10 kHz lowpass filter) and obtain time traces using the input terminal of a lock-in amplifier (Zurich Instruments MFLI). The preamplifier is in dc coupling mode for Hall voltage measurements and in ac coupling mode (with larger gain) for noise measurements. In the latter case, we record 30 time traces sampled at 3.66 kHz for ~4.5 s each, giving 214 sampled points per time trace. The Fourier transform of each time trace is computed using Welch’s method45 with a Hann window. We use frequency bins with 50% overlap consisting of 27 points to reduce variance. The resulting power spectral density SV is valid in a frequency band spanning ~1 Hz to ~3.66 kHz. For the purpose of comparing the noise under different experimental conditions, we take a root-mean-square average over a 200 Hz band centered at 1 kHz and report the uncertainty as the standard deviation of the averaged samples.
Supplementary information
Acknowledgements
The authors thank Menyoung Lee for useful discussions and Jeevak Parpia for contributing equipment for the low-temperature measurements. The authors also acknowledge the technical support of Greg Stiehl, Ruofan Li, Boyan Penkov, Vincent Genova, Jeremy Clark, and Eric Smith. This work was primarily supported by the Cornell Center for Materials Research with funding from the NSF MRSEC program (DMR-1719875). This work was performed in part at the Cornell NanoScale Science & Technology Facility (CNF), a member of the National Nanotechnology Coordinated Infrastructure (NNCI), which is supported by the National Science Foundation (Grant NNCI-1542081). This work was also performed in part at the Columbia Nano Initiative Clean Room. Growth of hexagonal boron nitride crystals was supported by the Elemental Strategy Initiative conducted by the MEXT, Japan and the CREST (JPMJCR15F3), J.S.T. and B.T.S. acknowledges support from the National Science Foundation Graduate Research Fellowship under Grant No. DGE-1650441.
Author contributions
B.T.S. fabricated the devices and performed the measurements, with support from L.W., A.J. K.W., and T.T. synthesized the hexagonal boron nitride crystals. K.C.N. and P.L.M. supervised the project. B.T.S. and K.C.N. wrote the paper with input from L.W. and P.L.M.
Data availability
The data that support the findings of this study are available from the corresponding author upon request.
Competing interests
The authors declare no competing interests.
Footnotes
Peer review information Nature Communications thanks the anonymous reviewers for their contribution to the peer review of this work.
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary information
Supplementary information is available for this paper at 10.1038/s41467-020-18007-5.
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Data Availability Statement
The data that support the findings of this study are available from the corresponding author upon request.