Abstract
Conventional approaches to mitigate fouling of membrane surfaces impart hydrophilicity to the membrane surface, which increases the water of hydration and fluidity near the surface. By contrast, we demonstrate here that tuning the membrane surface energy close to that of the dispersive component of water surface tension (21.8 mN/m) can also improve the antifouling properties of the membrane while retaining high water permeance. Specifically, ultrafiltration (UF) membranes were first modified using polydopamine (PDA) followed by grafting of amine-terminated polysiloxane (PSi-NH2). For example, with 2 g/L PSi-NH2 coating solution, the obtained coating layer contains 53 mass% PSi-NH2 and exhibits a total surface energy of 21 mN/m, decreasing the adsorption of bovine serum albumin (BSA) by 44 % compared to the unmodified membrane. When challenged with 1 g/L sodium alginate in a constant-flux crossflow system, the PSi-NH2-grafted membrane exhibits a 70 % lower fouling rate than the pristine membrane at a water flux of 110 liter/(m2 h) (LMH) and good stability when cleaned with NaOH solutions.
Keywords: UF membranes; antifouling properties; surface grafting; polysiloxane, polydopamine; water purification
1. Introduction
Membrane technology has been widely utilized for water purification and wastewater treatment due to its high energy-efficiency and small footprint.1-3 Water can permeate through membranes, while contaminants larger than the membrane pores (such as organic matters and suspended solids) are rejected. However, these membranes are often susceptible to fouling, and the contaminants can accumulate on the membrane surface, decreasing water flux. An effective approach to mitigate the fouling is to improve surface hydrophilicity and minimize favorable interactions between the foulants and membrane surface.4-7 Such strategies include coating or grafting hydrophilic materials onto the membrane surface such as hydrogels,8-10 poly(ethylene glycol) (PEG),11-13 polydopamine (PDA),14, 15 and zwitterionic materials.16-20 The hydrophilicity leads to a sizable hydration layer on the surface, preventing favorable interactions between the surface and foulants. This approach is also validated by the Baier’s curve showing the effect of surface energy on biological fouling properties of various substrates,21-23 as shown in Fig. 1a. A substrate exhibits low fouling when its surface energy approaches the surface tension of pure water (i.e. 72.8 mN/m).
Fig. 1.
Rationale of our approach. (a) Baier’s curve showing the relative biological fouling as a function of the surface energy of various substrates. (b) Schematic of grafting amine end-blocked polysiloxane (PSi-NH2) onto the membrane surface via an initial polydopamine (PDA) pretreatment/primer layer.
The surface energy of a substrate (γ, mN/m) or surface tension of a liquid can be described as a combination of a dispersive (γD) and polar (γP) components using the following equation:21
| (1) |
γD represents van der Waals interactions, and γP indicates Coulombic interactions between dipoles (e.g., hydrogen bonds).21
Conventional approaches for mitigating fouling (e.g. PEG, PDA, etc.) generally increases the γP of the membrane, i.e. increasing surface hydrophilicity, while leaving the γD relatively unchanged. The Baier’s curve also suggests that surfaces can achieve low biological fouling when its γ approaches the γD of the water (≈ 21.8 mN/m at 20 °C) and maximum fouling when its γ approaches the γP of the water (≈ 61 mN/m).21-23 Most commercial membranes have γ values between 21.8 mN/m and 61 mN/m, such as polyvinylidene fluoride (PVDF, γ = 32.5 mN/m), polyacrylonitrile (PAN, γ = 35.6 mN/m), polysulfone (PSf, γ = 40.4 mN/m), and polyethersulfone (PES, γ = 42.0 mN/m). Therefore, the membrane can also be modified with low surface-energy materials, close to that of γD, to improve the antifouling properties, though this approach has not been extensively pursued for membrane applications, presumably because of the difficulty in grafting these low surface-energy materials for long-term underwater operation and its potentially adverse effect in reducing water permeance.24
Typical low surface-energy materials may contain fluorine24 and/or siloxane groups25-31 and have been used to modify substrates to improve antifouling properties for other applications such as marine and biomedical coatings. For instance, polydimethylsiloxane (PDMS) has an overall γ value of 19.8 mN/m with a strong dispersive component (γD = 19.0 mN/m) and a weak polar component (γP = 0.8 mN/m), making it ideal for surface modification.32, 33 Additionally, siloxane-based coatings show fouling-releasing behavior, where the attached foulants can be easily removed from the surface under hydrodynamic shear stress because of their siloxane coating’s low elastic modulus and liquid-like properties.29, 34 Block copolymers of PDMS and PEG have been introduced to the surface of PES membranes, improving antifouling properties against bovine serum albumin (BSA) and sodium alginate under both static and dynamic conditions.35 However, the coating layer on the membrane surface can block the pores and drastically reduce water permeance.
Herein, we demonstrate a facile grafting of polysiloxane onto the membrane surface using bio-adhesive dopamine as an initial surface pretreatment or primer layer. Dopamine oxidizes and forms insoluble polydopamine (PDA) through hydrogen-bonding and π-π stacking and deposits on a variety of polymers.36 The deposition starts from the small molecule on the solid portion of the membrane surface, and at short reaction times the PDA layer does not fully cover the pores and thus retains high water permeance.14, 18, 37 Additionally, the catechol and amine groups of PDA can be employed to graft a second functional material onto the membrane surface, employing thiol-, acrylate-, or amine groups that can react with PDA via Michael addition or Schiff base reactions.17, 19, 38, 39 As shown in Fig. 1b, the amine-terminated polysiloxane (PSi-NH2) can be covalently grafted to the PDA primer layer via Michael addition or Schiff base reactions. Herein, we show that we can first modify a commercial PSf UF membrane with PDA, which deposited only on the solid portion of the membrane. Then, PSi-NH2 chains were grafted onto the PDA layer. The modified surfaces were thoroughly characterized using X-ray photoelectron spectroscopy (XPS) for elemental composition, and atomic force microscopy (AFM) and scanning electron microscopy (SEM) for topography or roughness. The enhanced antifouling properties and stability of the modified membrane were confirmed by monitoring water permeance over time using a constant-flux crossflow system with sodium alginate solutions (a model polysaccharide).
2. Materials and methods40
2.1. Materials
PSf UF membrane with a molecular weight cut-off (MWCO41) of 100 kDa was supplied by Alfa Laval (Richmond, VA). Dopamine hydrochloride, BSA, Trizma base, phosphate-buffered saline (PBS) powder, and sodium alginate were obtained from Sigma-Aldrich (St. Louis, MO). PSi-NH2 (n =10, GP-965) was provided by Genesee Polymer Corporation (Burton, MI). Micro BCA protein assay kit was purchased from Thermo Fisher Scientific (Waltham, MA). Glycerol (≥ 99.7%) and isopropanol (IPA) were provided by VWR International (Radnor, PA). Methanol and diiodomethane (99%) were obtained from Fisher Scientific (Hampton, NH) and Alfa Aesar (Haverhill, MA), respectively. Ultrahigh purity N2 cylinders were supplied by Airgas (Radnor, PA).
2.2. Surface modification and characterization
To avoid the interference of the porous support on the characterization of the coating layers, the PDA primer layer and PSi-NH2 were initially coated on silicon wafers to validate the approach. The surface modification using PDA followed the procedures described in the literature.18, 38, 39 First, the wafer was attached to a plate-frame assembly. Second, dopamine hydrochloride (2 g/L) was dissolved in a Trizma base (pH = 8.5), and the solution was poured on top of the membrane surface. Third, the assembly was placed on a rocking platform (VWR International), and the wafer surface was exposed to ambient oxygen to induce the formation and deposition of PDA. After 1 h, the dopamine solution was discarded, and the wafer was washed thoroughly with DI water and dried in air.
To graft PSi-NH2 onto the surface, the PDA-modified wafer was first washed with methanol to remove any dust on the surface. The wafer was then immersed into a methanol solution containing the desired PSi-NH2 amount for 4 h. Finally, the wafer was washed with methanol to remove any unreacted PSi-NH2 and then dried in air.
The surface topography of the coating layers was investigated by AFM (Bruker Dimension Icon with ScanAsyst, Bruker, Germany) in tapping mode using a TESPA-V2 probe (Bruker, Germany) with a nominal radius of curvature of 7 nm and a nominal spring constant of 37 N/m. The membrane surface was imaged using SEM (AURIGA CrossBeam, Germany). Elemental analysis was conducted using a Kratos AXIS Ultra DLD Spectrometer (Kratos Analytical, Manchester, UK) and monochromatic Al Kα source (1486.6 eV) operated at 140 W. The base pressure of the sample analysis chamber was ≈ 1.33× 10−7 Pa, and spectra were collected from a nominal spot size of 300 μm × 700 μm. Measurements were performed in hybrid mode using electrostatic and magnetic lenses, and the pass energy of the analyzer was set at 160 eV for survey scans and 20 eV for high-resolution scans with energy resolutions of 0.5 eV and 0.1 eV, respectively. All XPS data analysis was performed using the CasaXPS software package.39
PSf membranes were pretreated to remove pore preservatives before use. The PSf membrane was immersed in IPA for 2 h and then washed thoroughly with deionized (DI) water before being stored in fresh DI water until further use. The PDA and PDA/PSi-NH2 modifications on the membrane surface followed similar protocols described above. However, the PDA-modified membrane (PSf/PDA) was first cut into samples of 20.6 cm2 and then immersed in methanol for 5 min before being modified with PSi-NH2. Finally, the samples were washed with methanol to remove excess PSi-NH2 before being stored in water for 24 h before testing. The PDA/PSi-NH2-modified membranes are denoted as PSf/PDA/PSi-x, where x (g/L) is the concentration of PSi-NH2 in the coating solutions.
The static contact angle (θ) of the modified membrane surface was measured via a sessile drop method.39 The surface energy of the membranes can be related to the contact angle of a probing fluid placed on the surface via the Owens-Wendt equation:21, 42, 43
| (2) |
The subscripts L and M represent the probing liquid and membrane, respectively. By determining the θ values of three different liquids, diiodomethane (non-polar), water (polar), and glycerol (polar), the and components can be calculated.44
BSA adsorption on the membrane surface was quantified using a BCA protein assay. Briefly, a membrane coupon with an active area ≈ 5 cm2 was first equilibrated with 3 mL PBS buffer (pH = 7.4) for 15 min. Next, the PBS buffer was replaced with 1 g/L BSA solution (3 mL), and the membrane was incubated at ≈ 22 °C for 2 h.45 After incubation, the membrane surface was washed with 10 mL PBS buffer to remove any loosely bound BSA. A small sample (≈ 1.90 cm in diameter) was cut out and immersed in 2 mL PBS buffer and sonicated for 30 min or 60 min to desorb all the BSA from the membrane surface.45 The desorption was deemed complete at 30 min as increasing the sonication time from 30 min to 60 min did not increase the BSA desorbed. The BSA concentration in the extracting solution was quantified by 2 mL BCA-reagent solution prepared with a protocol provided by the manufacturer. Finally, the absorbance of the solution at 562 nm was measured using a UV-Vis spectrophotometer (VSP-UV, Vernier Software and Technology, Beaverton, OR) to determine the amount of BSA using a predetermined calibration curve.
2.3. Characterization of water permeance
The pure-water permeance of the membranes (AW) was determined using dead-end filtration cells and calculated using the equation below:10
| (3) |
where JW is the permeate flux (L/m2), Δp (bar) is the transmembrane pressure (TMP), Am is the active membrane area (m2), and V is the volume of the water permeated (L) over the time of t (h).
The resistance to water transport (R, m−1) of membranes is defined using Eq. (4):46
| (4) |
where μ is the water viscosity (1.0 mPa s at 20 °C).
The antifouling properties of the membranes were characterized using a custom-built constant-flux crossflow system.39 The membranes were tested at pre-set fluxes, and the TMP values were monitored over time. During the fouling process, the feed pressure was kept at constant while the permeate pressure was decreased to retain the targeted water flux.
3. Results and discussion
3.1. Characterization of the coating layers on Si wafers
Figures 2a and 2b validate the success of the PSi-NH2 grafting via PDA by XPS. Si wafers were used for the XPS study, instead of UF membranes, since the uncovered pores on the membrane surface can interfere with measurements of the coating layers.15, 16, 18 On the other hand, the PDA layer has a thickness of (18 ± 4) nm, the difference in the substrates (i.e. wafers and PSf) may have a negligible effect on the second step grafting of the PSi-NH2, though this cannot be directly verified using XPS. The intensity of the organic Si 2p peak from XPS is more pronounced in the spectra of PDA/PSi-1 and PDA/PSi-2 than that of the PDA coating only (which can be ascribed to the surface contamination, cf. Fig. S1 in the Supporting Information or SI). For instance, the Si/C ratio increases from 0.03 to 0.16 as the PSi-NH2 concentration in the coating solutions increases from 0 g/L (control, no secondary functionalization) to 2 g/L The PSi-NH2 content in the coating layers can also be calculated from the atomic composition (cf. Table S1 and Eqs. S1 and S2). The coating layers of PDA/PSi-1 and PDA/PSi-2 show the PSi-NH2 content of 31 mass% to 54 mass%, respectively.
Fig. 2.
Characterization of the coating layers on Si wafers. (a) Comparison of XPS spectra of PDA, PDA/PSi-1, PDA/PSi-2, and bare Si wafer. (b) Si/C ratio and PSi-NH2 content in the coating layers as a function of PSi-NH2 concentration in the coating solutions. (c) AFM images of the PDA and PDA/PSi-2 coating. The error bar represents one standard deviation of the data (n = 3), which is taken as the experimental uncertainty of the measurement.
Fig. 2c shows the AFM images of the PDA and PDA/PSi-2 coating layers on the wafers. The PDA coating layers usually contain nanoparticles as dopamine forms insoluble PDA aggregates in the bulk solution, which precipitate and deposit on the surface.39, 47, 48 The grafting of PSi-NH2 increases the particle size and thus the surface roughness. For example, the PSi-NH2 grafting increases the root-mean-square (RMS) of the surface roughness (Rq) from 28 nm for the PDA layer to 62 nm for the PDA/PSi-2 layer.
3.2. Modification and characterization of the membrane surface
The study of grafting the wafers confirms that PSi-NH2 was effectively grafted on the PDA-modified surface, the grafting was performed directly on the PSf membranes to optimize the conditions and elucidate the effect of the PSi-NH2 grafting on the membrane properties. Fig. 3a displays the effect of the PSi-NH2 concentration in the coating solutions on the static water contact angle of the modified membrane surface. The water contact angle slightly decreases from 63° ± 5° for the pristine PSf to 50° ± 7° for the PSf/PDA because the PDA is more hydrophilic than PSf.12, 15, 17, 38 However, when PSi-NH2 is grafted on the PSf/PDA surface, the contact angle sharply increases. PSf/PDA/PSi-2 and PSf/PDA/PSi-6 exhibit a contact angle of 98° ± 3° and 115° ± 8°, respectively, approaching 113° ± 4° for the bulk PDMS films.
Fig. 3.
Characterization of the coating layer on the PSf membrane. (a) Water contact angle. (b) Baier’s curve showing relative biological fouling as a function of the surface energy.22, 23 The Y-axis is only for qualitative comparison. (c) SEM images of the surface of the PSf, PSf/PDA, PSf/PDA/PSi-2, and PSf/PDA/PSi-6. The error bars represent one standard deviation of the data (n = 5), which is taken as the experimental uncertainty of the measurement.
Fig. 3b summarizes the effect of surface energy on biological fouling properties (i.e., Baier’s curve) of the membranes.21-23 The γM values are calculated using Eqs. 1 and 2, and the results are also recorded in Table S2. The pristine PSf membrane exhibits a γM value of 42 mN/m, and the PDA modification increases the γM to ≈ 53 mN/m. The grafting of PSi-NH2 decreases the γM to ≈ 20 mN/m, which is similar to that of PDMS (i.e. 19.8 mN/m)33 and the value for the least fouling (i.e. 21.8 mN/m).
Fig. 3c displays the surface morphology of the pristine and modified membranes. All of the membranes exhibit a porous surface, indicating that the modifications do not fully cover the surface pores. These images confirm the proposed schematic shown in Fig. 1, i.e. the PDA coating and subsequent PSi-NH2 grafting are mainly on the solid portion of the membrane surface and probably cover the pore edge, narrowing the pores.14, 18, 37, 38 Nanoparticles are also observed on the modified membranes, consistent with the AFM results for coatings on the Si wafers (cf. Fig. 2c). Moreover, the agglomerate density on the membrane surface increases as the PSi-NH2 concentration in the coating solutions increases, suggesting an increased grafting density on the surface.
3.3. Effect of polysiloxane grafting on water permeance and antifouling properties
Fig. 4a compares the BSA adsorption of the PSf, PSf/PDA, and PSf/PDA/PSi-x membranes. The PSf/PDA membrane exhibited higher BSA adsorption than the pristine PSf membrane due to the favorable interactions between the functional groups in the PDA and biomolecules.49-53 For example, the PDA-modified polycarbonate membrane exhibited 38 % higher fibrinogen adsorption than the pristine one.52 On the other hand, the PSi-NH2-modified membranes demonstrated lower BSA adsorption than the PSf and PSf/PDA membranes. For instance, the BSA adsorption decreased from 17 μg/cm2 for the pristine PSf to ≈ 3 μg/cm2 for PSf/PDA/PSi-6.
Fig. 4.
Effect of the surface modification on (a) BSA adsorption and (b) pure water permeance in the PSf membranes. The error bars represent one standard deviation of the data (n = 3), which is taken as the experimental uncertainty of the measurement.
Fig. 4b demonstrates that the pure-water permeance decreases as the PSi-NH2 concentration in the coating solutions increases, indicating an increased resistance to water transport. The PSf membrane shows an Aw value of 960 ± 70 LMH/bar, which decreases to 750 ± 100 LMH/bar after the PDA coating. The PSf/PDA/PSi-2 and PSf/PDA/PSi-6 show even lower water permeance, i.e. 650 ± 60 LMH/bar and 88 ± 22 LMH/bar, respectively. This can be ascribed to the increased surface hydrophobicity (as indicated by the increased water contact angle, cf. Fig. 3a). Additionally, there are more agglomerates on the membrane surface at higher concentrations of PSi-NH2 (cf. Fig. 3c), which may partially block some of the membrane pores.
The PSf/PDA/PSi-2 has the best balance of high water permeance and good antifouling properties, and thus, it was challenged with 1 g/L sodium alginate to evaluate the performance of water purification using a constant-flux crossflow system. Sodium alginate is a model biopolymer mimicking polysaccharide and an important element in the formation of biofilms,39, 44, 54, 55 and thus it has been widely used as a model foulant to evaluate antifouling properties of membranes. Fig. 5a displays a flux-stepping method to determine the critical flux (JC) and threshold flux (JTH) of the PSf/PDA/PSi-2 membrane. Membranes are often operated at fluxes below JTH (above which fouling increases rapidly with increasing flux) but above JC (below which no fouling is observed).15, 39, 56, 57 The permeate flux was increased from 0 LMH to 30 LMH at 5 LMH/step and from 30 LMH to 140 LMH at 10 LMH/step. The flux was held constant for 10 min at each step while the TMP was recorded. Fig. 5a displays that the TMP of PSf/PDA/PSi-2 remains stable up to 70 LMH before increasing with increasing the permeate flux.
Fig. 5.
Antifouling properties of a PSf/PDA/PSi-2 sample using a constant-flux crossflow system. (a) TMP and corresponding water flux as a function of time. (b) TMPavg at each permeate flux. (c) Comparison of the fouling rate (dTMP/dt) at each flux for PSf and PSf/PDA/PSi-2. The feed contains 1 g/L sodium alginate at ≈23°C with Re ≈ 1500 and a crossflow velocity of 0.38 m/s. The error bars in the reported JTH and JC values in (b) and (c) represent one standard deviation of the data (n = 3), which is taken as the experimental uncertainty of the measurement. Some error bars are smaller than the symbols.
The JTH and JC can be determined by calculating the arithmetic mean of the TMP (TMPavg) at each flux and then plotting as a function of the permeate flux, as shown in Fig. 5b.46, 58, 59 Three trends of the TMPavg versus water flux are observed, which can be fitted with three linear lines (R2 ≥ 0.99). The intersection of the first and second linear line is the JC of the membrane, and the intersection of the second and third fitting line is defined as the JTH.15, 56, 60 PSf/PDA/PSi-2 exhibits a higher JTH value (107 ± 8 LMH) than the unmodified PSf (95 ± 10 LMH) despite a lower pure water permeance (i.e. 650 ± 70 LMH/bar vs. 960 ± 70 LMH/bar), suggesting improved antifouling properties by the PSi-NH2 grafting.
Figure 5c exhibits the fouling rate for both membranes, defined as the rate of TMP increase over time (dTMP/dt) at each flux step. At fluxes below their respective JTH values, both membranes show minimal fouling with a similar fouling rate. However, above the JTH, the PSf shows a higher dTMP/dt value than PSf/PDA/PSi-2, confirming the enhanced antifouling properties by the PSi-NH2 grafting.
Figure 6a presents the 16-h performance of the PSf and PSf/PDA/PSi-2 evaluated at water permeate flux of 100 LMH, which is comparable to the estimated JTH values of both membranes (cf. Fig. 5c). The relative resistance is defined as the ratio of the resistance (R) at any time to the initial pure water resistance (R0). Over a testing period of 16 h, the PSf/PDA/PSi-2 membrane exhibits lower relative resistance than the pristine one, confirming the stability and enhanced antifouling property of the PSi-NH2 grafting.
Fig. 6.
Relative resistance of the unmodified PSf and PSf/PDA/PSi-2 membranes at a permeate flux of (a) 100 LMH and (b) 120 LMH.
To further examine the stability of the membranes after cleaning, the membranes were first operated with accelerated fouling at 120 LMH (above the JTH values) for 1 h and then cleaned with NaOH solution (pH = 11) for 30 min followed by DI water rinsing before the foulant was introduced to the feed again. The permeate flux was set at 0 LMH during cleaning, and the flux was increased stepwise by 20 LMH every 5 min until reaching 120 LMH. Fig. 6b shows that the relative resistance after cleaning can be recovered to the initial value. For example, during the first cycle at 120 LMH, the relative resistance of PSf/PDA/PSi-2 is 4.5 at the beginning of the test and 5.7 at the end of the cycle. After cleaning, the relative resistance recovers to 4.2. The same observation can also be made for the pristine membrane, i.e. the PSf relative resistance is 6.1 at the beginning and 7.2 at the end of the 1st cycle during the 120 LMH flux-step, and it recovers to 5.8 after cleaning. Nevertheless, during both cycles, the PSf/PDA/PSi-2 membrane exhibits lower relative resistance than the pristine membrane, validating the stability and improved antifouling performance of the surface modification.
4. Conclusions
We demonstrate that the UF membrane surface can be grafted with PSi-NH2 using PDA to adjust the surface energy to near the γD of water (i.e. 21.8 mN/m) to improve antifouling properties. The surface modification by deposition of PDA and PSi-NH2 does not entirely cover the membrane pores (as evidenced by the SEM images), and therefore, the membranes still show high water permeance. As the PSi-NH2 concentration in the coating solutions increases, its content in the coating layer also increases while the surface energy decreases from 44 mN/m (PSf) to ≈ 20 mN/m, comparable to the optimal γ value for minimal fouling described by the Baier’s curve. The BSA adsorption decreases from 17 μg/cm2 for the unmodified PSf to ≈ 4 μg/cm2 for the PSf/PDA/PSi-6. In the constant-flux crossflow system, the PSf/PDA/PSi-2 membrane exhibits lower water permeance but higher JTH value than the pristine one. Moreover, the fouling rate (dTMP/dt) of PSf/PDA/PSi-2 is only 25% that of the PSf at the water permeate flux of 120 LMH. Additionally, the relative resistance of the surface-modified membrane is lower than that of the pristine one during 16 h filtration at 100 LMH, suggesting improved antifouling properties. The PSi-NH2 grafting is also stable over time and against cleaning using NaOH solutions.
Supplementary Material
Acknowledgments
We acknowledge the financial support from the U.S. National Science Foundation (NSF Award 1635026).
Footnotes
Supporting information (SI)
Table for Si, C, N, O content from XPS. High resolution XPS spectra of the Si 2p region for the different surface modifications. Table for surface energy of the membranes and surface tension for the liquids. Fouling behavior of the modified membranes during filtration.
Conflicts of interest
The authors declare no competing financial interest.
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