Abstract
Edible packaging is a sustainable product and technology that uses one kind of “food” (an edible material) to package another kind of food (a packaged product), and organically integrates food with packaging through ingenious material design. Polysaccharides are a reliable source of edible packaging materials with excellent renewable, biodegradable, and biocompatible properties, as well as antioxidant and antimicrobial activities. Using polysaccharide-based materials effectively reduces the dependence on petroleum resources, decreases the carbon footprint of the “product-packaging” system, and provides a “zero-emission” scheme. To date, they have been commercialized and developed rapidly in the food (e.g., fruits and vegetables, meat, nuts, confectioneries, and delicatessens, etc.) packaging industry. However, compared with petroleum-based polymers and plastics, polysaccharides still have limitations in film-forming, mechanical, barrier, and protective properties. Therefore, they need to be improved by reasonable material modifications (chemical or physical modification). This article comprehensively reviews recent research advances, hot issues, and trends of polysaccharide-based materials in edible packaging. Emphasis is given to fundamental compositions and properties, functional modifications, food-packaging applications, and safety risk assessment of polysaccharides (including cellulose, hemicellulose, starch, chitosan, and polysaccharide gums). Therefore, to provide a reference for the development of modern edible packaging.
Keywords: polysaccharide-based materials, edible packaging, cellulose, hemicellulose, starch, chitosan, polysaccharide gums
1. Introduction
Since the 19th century, petroleum-based polymers and plastics have occupied a major position in food packaging, but most are non-renewable, non-biodegradable, difficult to recycle, and carelessly discarded as garbage after use, thereby contributing to ecological environmental deterioration and possible health hazards [1]. Under various natural and anthropogenic forces, plastic fragments (from waste plastic containers, sheets, and films) break down into small particle sizes, further generating microplastics with a diameter smaller than 5 mm [1,2,3]. According to Lebreton et al. [4], over 79,000 tons of plastic waste float on the Great Pacific Garbage Patch, and the content of marine microplastics has increased rapidly from 0.4 kg/km2 in the 1970s to 1.23 kg/km2 in 2015. Then Barrett et al. [5] estimated that there could be as much as 14.4 million tonnes of microplastics in the top 9 cm of sediment throughout the global ocean, which was 34–57 times more than that at the ocean surface. Moreover, microplastics have been ubiquitously detected in oceans (from the continental shelf to deep-sea waters [6], from the eastern North Pacific Ocean [3] to the Indian Ocean [7], and from coral reef to whales [8]), freshwater systems [9], airborne [10], plants, animals, and even humans [11,12]. Unfortunately, the plastic (including microplastics) pollution is posing a serious threat to the global environment and human health. Therefore, it is of great significance for packaging to develop a series of renewable environment-friendly materials to replace the traditional petrochemical-based materials, among which the edible material is one of the most promising materials.
Edible packaging material is a kind of sustainable material that takes natural, edible and digestible “food” as raw material and is processed by modern material forming technology. It has excellent biocompatibility and biodegradability and can be consumed by animals or humans along with the food, while satisfying the basic functions of packaging (e.g., protection and transport), thus avoiding packaging waste pollution [13,14]. The design of edible packaging was originally inspired by the “peel/skin” of fruits and vegetables, and now edible packaging has been widely applied to various forms of food packaging (e.g., films, coatings, sheets, bags, cups, trays, and lids), as shown in Figure 1. In addition, edible packaging materials are non-toxic harmless, can be in direct contact with food, and even can be used as carriers of some antioxidative, antibacterial and/or nutritional factors to improve the sensory quality and nutritional value of foods [14,15].
To date, edible packaging materials include three natural biopolymers: polysaccharides, proteins, and lipids, among which polysaccharides (the most abundant natural macromolecules in nature, low processing cost and special function) occupy the most important position [13]. Polysaccharides are complex carbohydrates with varying degrees of polymerization and are composed of monosaccharides linked by α-1,4-, β-1,4-, or α-1,6-glycosidic bonds [16]. The polysaccharides commonly applied in edible packaging are cellulose, hemicellulose, starch, chitosan, and polysaccharide gums, which are used as the main matrix of packaging materials, and processed into polysaccharide-based edible films or layers by casting, coating, electrospinning, or extrusion technologies (Figure 1) [15,16,17,18].
The main value of polysaccharide-based edible packaging materials is to protect the quality of food, prolong their shelf life, and improve the functional characteristics, economic benefits, and sustainability of the packaging [15,19]. Compared with traditional packaging materials (such as paper, plastic, metal, and glass), polysaccharide-based materials have two significant advantages: Edibility and environmentally friendly performance. Compared with protein- and lipid-based packaging materials, polysaccharides have better chemical stability and processing adaptability, a greater range of sources, and lower cost. According to relevant studies, polysaccharide-based materials have good gases, aromas, and lipids barrier properties [20,21,22,23,24]; and even some polysaccharides and their derivatives have antioxidant and antimicrobial activities, which can effectively protect foods (e.g., fruits, vegetables, meat, aquatic products, nuts, confectioneries, and delicatessens), and extend their shelf life [15,19]. Furthermore, developing polysaccharide-based materials effectively reduces the dependence on petroleum resources, decreases the carbon footprint of the “product-packaging” system, and meets the strategic requirements of global sustainable packaging.
This article reviews the latest advances in the major polysaccharide-based edible packaging materials (cellulose, hemicellulose, starch, chitosan, and polysaccharide gums) from the viewpoints of fundamental compositions, properties, functional modification, application, and safety, highlights the potential of polysaccharides in food packaging, and provides the trends of these materials in modern packaging technology.
2. Fundamental Compositions and Properties of Various Polysaccharides
The functional characteristics of food packaging are not only related to the properties and main deterioration modes of packaged foods, but also depend on the compositions and properties of the packaging materials. Therefore, the relevant discussion of various polysaccharides has important guiding significance for analyzing the applicability of different polysaccharides in food packaging, as well as the selection of corresponding modification and application schemes. The major and minor sources, similarities and differences in compositions and structures of five polysaccharides, as well as their outstanding advantages as edible packaging are shown in Table 1. Meanwhile, the molecular structure models of different polysaccharides are shown in Figure 2.
Table 1.
Polysaccharides | Sources | Molecular Structure Characteristics | Functional Advantages | |
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Cellulose |
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Hemicellulose | Xylan | |||
Glucomannan | Softwoods, tubers and seeds of Amorphophallus konjac plants [30,31,33] | |||
Starch | Amylose | |||
Amylopectin | ||||
Chitosan |
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Polysaccharide gums | Pectin |
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Alginate | ||||
Carrageenan | Cell walls of marine red algae, such as Eucheuma, Chondrus, Gigartina, Gelidium, and Hypnea [15,79] |
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Agar | Marine red algae, such as ferns, asparagus, laver, Gelidium, and Gracilaria [80] |
Although the reported polysaccharides differ in source, composition, structure, and characteristics, they generally have good gelation, film-forming, mechanical, and barrier properties, and are abundant, renewable, edible and biodegradable. In particular, there are many kinds of hemicellulose and polysaccharide gums, but the ones commonly used in packaging are xylan, glucomannan, pectin, alginate, carrageenan, and agar. These polysaccharides can be processed into different forms of packaging (including films, coatings, containers, sponges, and gels) through various material technologies, and have tremendous potential in the development and application of edible packaging in the future.
However, compared with traditional petroleum-based polymers and plastics, polysaccharide-based materials still have many disadvantages, mainly including the following:
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(1)
The chemical and thermal stability of polysaccharides are poor, which is not conducive to their subsequent molding processing. In particular, the materials formed by only one kind of polysaccharide are often brittle, easy to crack or wrinkle, have high shrinkage after molding, and have poor mechanical properties.
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(2)
Polysaccharide-based materials contain many hydroxyl, amino or carboxyl groups, which result in high hydrophilicity, easy swelling by moisture, and poor water vapor barrier and moisture resistance. Moreover, they are sensitive to water, and their hydrogen bonding actions, microstructures and internal stress would change after moisture absorption; which resulted in a significant decrease in the mechanical strength of polysaccharide-based materials at high relative humidity [81,82,83].
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(3)
Cellulose, hemicellulose, starch, agar, and other polysaccharides (except chitosan, pectin, and their derivatives) would provide nutrients and facilitate the growth and reproduction of microorganisms, which is not conducive to food storage.
3. Modifications of Various Polysaccharide-Based Materials for Edible Packaging
Given the above limitations, polysaccharide-based materials should be modified based on the actual application requirements to optimize their functional properties and promote their application in edible packaging. The existence of functional groups such as hydroxyl, amino, acetylamino, and carboxyl groups in polysaccharides creates conditions for their material modification. Currently, the commonly used modification techniques are chemical and physical modifications.
3.1. Chemical Modifications of Polysaccharide-Based Materials
Common methods of polysaccharide chemical modification include functional group modification, graft copolymerization, and cross-linking (Table 2). Functional group modification refers to the modification of some functional groups on the main chain and/or side chain of polysaccharides to obtain modified polysaccharides with improved physical and chemical properties through etherification (e.g., carboxymethylation and hydroxypropylation), esterification (e.g., organic acid and anhydride esterification), quaternization, and acylation [32,84,85,86]. Graft copolymerization refers to the process by which the polysaccharide active groups (e.g., hydroxyl, amino, and carboxyl) react with other monomers to obtain target polysaccharides under the action of an initiator or radiation [32,87]. Cross-linking refers to the process in which polysaccharides are polymerized within themselves or with macromolecules of other materials under the action of cross-linking agents (which can improve the cross-linking degree between substances) to obtain cross-linked polysaccharides with a network structure, thus enhancing the stability and physical properties of polysaccharides [85]. For example, polysaccharides are linked with proteins (whose mechanical properties are often better than polysaccharides) to obtain polysaccharide-protein complexes with optimized properties based on reducing the electrostatic free energy of the system by electrostatic interaction. In particular, during cross-linking, the thermal and mechanical properties of polysaccharide-based materials can be further improved by using carboxylic acid or calcium ions as cross-linking agents [88].
Table 2.
Polysaccharides | Modification Methods | Edible Packaging Materials | Th | MC/% | WS/% | TS | EB/% | WVP | Functional Characteristics |
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Cellulose | Methylation (etherification) | Methylcellulose (MC) [89] | 0.041 | 27.3 | 100 | 55 | 36 | 2.78 × 10−10 | Better water solubility and mechanical properties than native cellulose |
MC [90] | 0.048 | 98.9 | 31.4 | 16.2 | 7.95 × 10−11 | ||||
MC [91] | 0.062 | 100 | 15.78 | 15.4 | 1.19 × 10−4 | ||||
Carboxymethylation | Carboxymethyl cellulose (CMC) [92] | 0.142 | 16.55 | 10.48 | 42.37 | 1.198 × 10−3 | Improve transparency, thermal stability, salt tolerance and acid resistant properties | ||
CMC [93] | 0.097 | 21.19 | 0.23 | 60.21 | 7.41 × 10−7 | ||||
CMC [94] | 0.05 | 56 | 6.5 | 11.18 × 10−11 | |||||
CMC [95] | 0.070 | 22.71 | 75.08 | 14.18 | 10.54 | 3.36 × 10−10 | |||
Hydroxyethylation (etherification) | Hydroxyethyl cellulose (HEC) [96] | 0.07 | 93.26 | WVTR: 18.94 |
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Hydroxypropylation (etherification) | Hydroxypropylated cellulose (HPC) [87] | 0.04 | 7.0 | 7.5 | 7.52 × 10−5 | Enhance mechanical and barrier properties | |||
Hydroxypropyl methyl cellulose (HPMC) [92] | 0.110 | 24.54 | 19.25 | 37.56 | 95.66 × 10−5 | ||||
HPMC [97] | 100 | 33.0 | 13.4 | 1.34 × 10−10 | |||||
Average methoxyl content/hydroxypropyl content (M/HP): 3.05 [83] | 0.025 | 30.83 | 6.06 | 2.036 × 10−4 | |||||
M/HP: 2.26 [83] | 0.044 | 52.13 | 11.89 | 4.136 × 10−4 | |||||
M/HP: 3.05 [83] | 0.030 | 67.28 | 17.37 | 2.566 × 10−4 | |||||
HPMC [98] | 0.079 | 53.02 | 10.32 | 6.85 × 10−5 | |||||
Acetic acid esterification | Acetylated cellulose (DS 0.54) [82] | 0.04–0.12 |
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Cross-linking | Tea catechins-cross-linked MC [90] | 0.060 | 25.5 | 73.7 | 2.8 | 2.84 × 10−11 | Light barrier, antioxidant and antibacterial properties | ||
Dialdehyde carboxymethyl cellulose (DCMC) crosslinkedfeather keratin (FK) [99] | 0.09–0.15 | 17.9 | 43.8 | 2.1 | 26.8 | 3.3 × 10−10 |
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Graft copolymerization | MC-g-2-hydroxyethyl methacrylate [100] | 0.025 | 8.6 × 10−5 |
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Hemicellulose | Carboxymethylation | Carboxymethyl xylan (DS 0.30) [101] | 0.052 | 28.0 | 1.6 | 1.6 × 10−5 |
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Hydroxypropylation | Hydroxypropylated birch xylan [87] | 0.04 | 39.0 | 4.5 | 1.5 × 10−5 |
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Esterification | 2-dodecenyl succinic anhydride-modified xylan (DS 0.31) [101] | 0.057 | 29.3 | 6.0 | 0.69 × 10−5 |
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Acetylation | Acetylated bleached hemicellulose (DS 1.8) [82] |
0.04–0.12 | 44.1 | 5.7 |
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Cross-linking | Add citric acid into wheat straw hemicelluloses matrix containing cellulose nanocrystals [102] | 7.0–7.5 | 47.41 | 9.76 | 3.94 | 4.09 × 10−4 |
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Starch | Carboxymethylation | Carboxymethyl starch (as functional master batch or raw material) [103] |
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Hydroxypropylation | Hydroxypropylated rice starch (Molar substitution: 0.022–0.033) [104] | 4.46–5.97 | 3.88–5.53 | 79.57–132.58 | 4.19–5.75 × 10−5 |
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Acetylation | Acetylated cassava starch [96] | 0.04 | 28.73 | WVTR: 12.84 |
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Esterification | Thermoplastic/succinated cassava starch (as functional master batch or raw material) [84] |
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Starch-laurate esters (DS 0.45–2.92) [105,106] |
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Cross-linking | Add citric acid (as crosslinker and plasticizer) into carboxymethyl potato starch (DS 0.5) matrix [107] | 0.2–0.3 | 58 | 0.16 | 26 |
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Add citric acid into corn starch (DS ≈ 0.98), and then blended with grape juice [108] | 0.17 | 59 | 0.24 | 63.68 | 4.7 × 10−4 |
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Add sodium trimetaphosphate into corn starch (DS 0.95), and then the modified starch was blended with grape juice [108] | 0.17 | 55 | 0.38 | 16.47 | 3.84 × 10−4 |
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Click chemistry: Cu(I) catalyzed azide-alkyne [3 + 2] cycloaddition (CuAAC) | Amphiprotic starch derivatives linked 1,2,3-triazole (as antibacterial raw material) [109] |
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Chitosan (CS) | Carboxymethylation | Carboxymethyl chitosan (DS 0.49) [110] | 0.159 | 21.25 | 42 | 6.65 × 10−11 |
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Graft copolymerization | Ascorbic acid was chemically grafted into CS backbones to form chitosan ascorbate (DS 0.88) [111] | 0.067 | 10.7 | 43.0 | 22 | 12.0 | 6.3 × 10−10 |
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Chitosan acetate (DS 0.60) [111] | 0.070 | 24.3 | 20.4 | 43 | 31 | 8.6 × 10−10 |
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Cross-linking | Add fulvic acid (as crosslinker) into konjac glucomannan/chitosan matrix [33] | 57.79 | 21.04 | 5.25 |
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Polysaccharide gums | Carboxymethylation | Carboxymethyl agar (CMA) [112] |
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Cross-linking | Add calcium chloride (as crosslinker) into citrus pectin/CMC composite matrix [113] | 468 | 10.6 | 4.45 × 10−11 |
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Note: DS: Degree of substitution; Th: Thickness, mm; MC: Moisture content; WS: Water solubility; TS: Tensile strength, MPa; EB: Elongation at break; WVP: Water vapor permeability, g·m−1·s−1·Pa−1; WVTR: Water vapor transmission rate, g·h−1·m−2; OP: Oxygen permeability, cm3·m−1·d−1·Pa−1; SWCA: Static water contact angle; EC50: Antioxidant value against the DPPH radical (namely, the mass concentration of antioxidants produced a 50% scavenging effect against active free radicals), mg/mL; E: Young’s modulus; HMTST: 6-hydroxymethyltriazole-6-deoxy starch; BMTST: 6-bromomethyltriazole-6-deoxy starch; CMTST: 6-chloromethyltriazole-6-deoxy starch; CBTST: 6-carboxyltriazole-6-deoxy starch.
For cellulose, the goal of chemical modification is to reduce the hydrogen bond strength and improve the processing adaptability of the materials. Various properties of cellulose-based materials (e.g., permeability, solubility, mechanical properties, barrier properties, and thermoplastic behavior) can be adjusted by changing the degree of substitution, type of chemicals, and polymer chain length [114]. Methylation, carboxymethylation, hydroxypropylation, and acetic acid esterification are often used to replace the hydroxyl groups of cellulose (Table 2). For instance, the mechanical and water vapor barrier properties of edible films, prepared using modified hydroxypropyl methylcellulose (HPMC), obtained by increasing the degree of hydroxyl substitution and relative molecular weight, were significantly improved [83]. The modified methylcellulose (MC) has high solubility and efficient oxygen and lipid barrier properties. A water-soluble edible packaging bag made of MC/HPMC composites has better mechanical and barrier properties, which are suitable for packaging dry food ingredients [81]. Furthermore, compared with other polymers in the previous literature, the tensile strength of MC films (15.78 MPa) was better than that of collagen and whey protein films [91], and even was higher than that of low-density polyethylene films (0.9–14 MPa) and poly(ε-caprolactone) (14 MPa). Moreover, the corresponding elongation at break (15.4%) was superior to polystyrene (2–3%), poly (3-hydroxybutyrate) (5–8%), and poly(L-lactic acid) (9%) [115,116]. Besides, the cross-linking [90] and graft copolymerization [100] could give cellulose-based materials better surface morphology and mechanical properties, even light resistance, antioxidant, and/or antimicrobial activities.
Chemical modification of hemicellulose is often conducted through carboxymethylation, hydroxypropylation, esterification, acetylation, and cross-linking (Table 2) [32,87,101,102]. Ramos et al. [101] prepared two kinds of functional xylans, carboxymethyl xylan (CMX) and 2-dodecenyl succinic anhydride-modified xylan (X-2-DSA), using beech xylan as the raw material, and then prepared different films. The results showed that X-2-DSA film possessed similar tensile strength and oxygen permeability to CMX film. Whereas the elongation at break of X-2-DSA film was almost 3.75 times that of the latter one, and the water vapor permeability of CMX film was about 2.3 times that of the former. These phenomena might be due to the replacement of some hydroxyl groups by non-polar long aliphatic carbon chains of dodecenyl succinic anhydride, which obtains plasticizing effect and makes the xylan less polar. Additionally, Mikkone et al. [87] modified xylan by hydroxypropylation (playing an internal plasticization role) and sorbitol was added as an external plasticizer to prepare a xylan-based barrier film via the casting method. The results indicated that the combination of xylan and sorbitol with a certain degree of hydroxypropyl substitution (from low to medium is 0.3 to 1.1) improved the film formability, flexibility, thermal stability, and barrier properties of the composite films. In particular, the composite film with the lowest hydroxypropyl substitution degree (0.3) had the best comprehensive properties (e.g., the highest tensile strength and the lowest oxygen and water vapor permeabilities), and the best biomass use and biodegradability.
The objective of chemical modification of the original starch is to reduce its moisture absorption and water sensitivity, heighten the compatibility of starch with other hydrophobic materials, and improve its processing adaptability [117]. Therefore, researchers often use highly hydrophobic groups to replace hydrophilic -OH groups through chemical modification methods, such as carboxymethylation, acetylation, esterification [84,106], polymer grafting, cross-linking, and “click chemistry”, which reduce the polarity of starch-based materials and improve their mechanical properties (Table 2). Liu et al. [118] first prepared carboxylated starch (which has higher hydrophilicity and polarity than that of native starch, but lower gelatinization temperature and enthalpy) by bio-α-amylase catalysis, and then introduced CMC into the modified starch matrix to enhance the hydrophobicity, thermal stability and mechanical strength of starch-based materials. In particular, the tensile strength of carboxylated starch composite films reached a maximum value of 44.8 MPa at 15% CMC addition, the hydrophobic property was effectively improved when CMC > 10%, and the static water contact angle was 66.8° at 35% CMC addition. Similarly, other researchers have modified starch by chemical methods first, but then combined it with the unmodified natural starch to produce better composites [17,119,120]. Notably, the FDA has limitations on the reagents and reactions, which are used for the manufacturing of food-grade modified starch [46], so we should follow the applicable regulations and standards when preparing starch-based edible packaging, as well as other polysaccharides edible packaging.
The purpose of the chemical modification of chitosan is to increase its water solubility, thermal stability, mechanical properties, barrier properties, and antibacterial activity, and the main chemical methods include carboxymethylation, acylation, quaternization, graft copolymerization, and cross-linking (Table 2) [58,88,121]. For example, carboxymethyl chitosan was formed by introducing carboxymethyl into N or O atoms of the chitosan skeleton through reactions of halogenated acetic acid or glyoxylic acid, thus enhancing the water solubility and adhesion [58]. This modification could also improve the antibacterial properties, with a wide range of carboxymethylation degrees. O-carboxymethyl and N,O-carboxymethyl chitosans showed better antibacterial activity than ordinary chitosan, and with the increase in carboxymethylation, the antibacterial activity of O-carboxymethyl chitosan increased first, then decreased [122]. Likewise, the water solubility and antimicrobial activity of the original chitosan also improved by grafting glycidyltrimethylammonium chloride [123] or nisin [124] onto the chitosan chain. Furthermore, Li et al. [125] introduced monophenol and ortho-diphenol to chitosan to obtain functionalized chitosan derivatives owned high antioxidant activity, which the EC50 of inhibition of DPPH, hydroxyl (·OH), and superoxide (O2·-) radical-scavenging was 0.041–0.172, 0.010–0.089, and 0.014–0.038 mg/mL, respectively. Tan et al. [126] synthesized amino- and acylhydrazine-functionalized chitosan derivatives via 1,2,3-triazole and 1,2,3-triazolium by Cuprous-catalyzed azide-alkyne cycloaddition and N-methylation, which displayed stronger antioxidant capacity (especially against superoxide anion radical) than pristine and hydroxyl-modified chitosan. Besides, N-methylation of 1,2,3-triazoles further strengthened their antioxidant action. These chitosan derivatives had no cytotoxicity on L929 (at 0.0625 mg/mL) or HaCaT (at 0.1 mg/mL) cells, showing bright prospect in novel antioxidant edible packaging. In addition, the reaction of amino and hydroxyl groups in chitosan with polyaldehydes, polyesters, or polyethers can lead to cross-linking in the composite system, forming a three-dimensional network structure, thus, enhancing the thermal stability, mechanical properties, and barrier properties of chitosan [33,88]. Notably, the introduction of a cross-linking agent can further improve the properties of chitosan-based materials [33,127]. Chen et al. [33] added fulvic acid as a cross-linking agent to a konjac glucomannan/chitosan matrix to improve the thermostability, optical properties, and tensile strength (57.79 MPa, increased by 41.16%) of the composite film, while reduced its WVP (as low as 5.25 g·Pa−1·s−1·m−1, decreased by 39.31%).
In addition, the chemical modifications of polysaccharide gums (e.g., pectin, alginate, carrageenan, and agar) are mainly carboxymethylation, hydroxylation, acylation, esterification, graft copolymerization, and cross-linking (Table 2) [86,88,113,128]. For instance, Cao et al. [112] modified the original agar via carboxymethylation, while decreasing the dissolving temperature, gelling temperature, gel strength, hardness, fragility, adhesiveness, gumminess, and chewiness of carboxymethyl agar (CMA) by increasing carboxymethyl groups, conversely improving the springiness and cohesiveness of CMA, and enhancing the compactness of CMA skeleton structures. Based on polysaccharide gums and carboxymethyl cellulose being rich in active groups (-COOH and -OH) and have polyanion properties, Šešlija et al. [113] modified pectin with carboxymethyl cellulose and added glycerol and calcium chloride (which promote cross-linking through calcium ions), thus improving the thermal stability and mechanical strength of the composite film.
3.2. Physical Modifications of Polysaccharide-Based Materials
The most common and simple method for physical modification of polysaccharides is blending, namely blending one kind of polysaccharide with another or more edible materials (e.g., another polysaccharide, protein, and lipid), while supplementing with edible plasticizers, compatibilizers, antioxidants or antibacterial agents, and other small molecular additives (e.g., glycerin, essential oil, and other plant extracts). Therefore, complementary advantages of different materials are achieved while optimizing their comprehensive functions (Table 3) [81]. For example, proteins and polysaccharides are blended to form edible composites, in which positively charged proteins and anionic polysaccharides are attracted to each other to form highly structured compounds, and the water solubility, interfacial properties, adsorption, mechanical properties, and barrier properties of the composites are better than those of a single material [129,130]. Furthermore, when adding lipids into the polysaccharide/protein matrix, polysaccharides or proteins with high surface activity reduces the surface tension in the lipid emulsion, forms a space layer around the lipid droplets to enhance the emulsifying ability, promotes the stability of the emulsion, and ensure the mechanical strength and structural integrity of the composites. However, hydrophobic lipids reduce water migration and enhance the water resistance and water vapor barrier properties of the composites [131,132]. Overall, the water resistance, barrier properties, mechanical properties, heat sealing properties, and transparency of the polysaccharide-based composites could be further optimized, and even new functional activities could be developed by adjusting the composition and proportion of raw materials during blending. In general, the cohesion of a complex material increases with an increase in the length and polarity of the polymer chain, thus, improving the strength and abrasion resistance of its products, as well as the barrier properties to gas, water vapor, and solute. However, the enhancement of structural cohesion would lead to a decrease in the flexibility, porosity, and transparency of materials. Therefore, the types, proportions, and processing methods of raw materials should be explored according to the application requirements of polysaccharide-based edible packaging.
Table 3.
Polysaccharides | Modification Methods | Th | MC/% | WS/% | TS | EB/% | WVP | Functional Characteristics |
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Cellulose | Blend CMC with gelatin and add Dianthus barbatus essential Oil [93] | 0.100 | 9.86 | 0.16 | 68.37 | 2.19 × 10−7 |
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Add dipalmitoyl lecithin liposomes loaded with quercetin and rutin to CMC matrix [133] | 0.035–0.045 |
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Add α-tocopherol and a mixture of polysorbate 80 and lecithin to CMC matrix [94] | 44 | 18.5 | 12.45 × 10−11 |
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Add spent coffee grounds polysaccharides to CMC matrix [95] | 0.070 | 21.63 | 50.52 | 26.04 | 6.84 | 3.36 × 10−10 | Light barrier, antioxidant and antimicrobial properties | |
Add cypress (Cupressus sempervirens) cone seeds extracts to HPMC matrix [98] | 0.084 | 61.04 | 7.67 | 5.16 × 10−5 | Light barrier and antioxidant properties | |||
Hemicellulose | Add cellulose nanocrystals into wheat straw hemicelluloses matrix [102] | 7.0–7.5 | 93.75 | 11.25 | 3.13 | 8.376 × 10−4 | Improved tensile strength, modulus, water resistance, and water vapor barrier property | |
Blend acetylated hemicellulose (DS 1.7) with acetylated nanocellulose (DS 2.34) [134] | 0.250 | 17.67 | 10.59 | 15.49 | Increasing DS and loading of acetylated nanocellulose, increased hydrophobicity (SWCA 68.29°) of composite and reduced its solubility in food simulants | |||
Blend konjac glucomannan (KGM) with microcrystalline cellulose [135] | 40.53 | 5.12 | WVTR: 3.38 | Improved thermal stability, barrier and mechanical properties compared pure KGM film | ||||
Add polydopamine functionalized microcrystalline cellulose into KGM matrix [135] | 43.01 | 8.51 | WVTR: 1.67 |
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Add CS/gallic acid nanoparticles into KGM matrix [127] | 42.50 | 26.61 | 11.25 × 10−11 |
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Blend KGM with zein and add curcumin [136] | 7.34 |
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Blend KGM with pectin [137] | 0.048 | 17.91 | 15.75 | 22 | 1.76 × 10−10 |
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Add tea polyphenol into KGM/pectin matrix [137] | 0.061 | 16.13 | 21.03 | 16.94 | 1.37 × 10−10 |
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Blend KGM with shellac [138] | 0.106 | 13.8 | 20.5 | 11.28 × 10−5 |
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Starch | Blend acetylated cassava starch with hydroxyethyl cellulose [96] | 0.06 | 61.24 | WVTR: 16.27 |
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Blend carboxymethyl potato starch (DS 0.8) with carboxymethyl cellulose (DS 2.6) and add citric acid and glycerol [139] | 0.2–0.3 | 3.4 | 29 |
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Blend octenylsuccinated- (DS 0.0425) with native- sweet potato starch and add glycerol [120] | 0.091 | 13.41 | 15.25 | 0.72 | 260 | 5.69 × 10−11 |
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Blend acetylated- with native- corn starches and add glycerol to form thermoplastic corn starch [17] | 0.129 | 9.26 | 23.99 | 6.14 | 1.20 × 10−10 |
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Add CS into thermoplastic corn starch [140] | 0.138 | 12.5 | 1.64 | 0.87 × 10−9 |
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Add chitin into thermoplastic corn starch [140] | 0.121 | 12.6 | 1.86 | 0.59 × 10−9 | ||||
Blend rice starch with carboxymethyl chitosan (DS 0.49) [110] | 0.143 | 18.5 | 35 | 4.70 × 10−11 |
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Blend hydroxypropyl high-amylose starch with pomegranate peel [141] | 0.11 | 24.32 | 9.39 |
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Chitosan | Blend CS ascorbate (DS 0.80) with MC [89] | 0.044 | 21.9 | 61 | 35 | 24.4 | 2.93 × 10−10 |
|
Blend CS with carboxymethyl chitosan and add nisin [142] | 0.048 | 45.4 | 9.2 | 19.8 | 7.65 × 10−10 |
|
||
Blend CS with carboxymethyl chitosan [142] | 0.021 | 15.4 | 25.4 | 58.4 | 3.43 × 10−10 | |||
Add nisin into CS matrix [142] | 0.043 | 37.5 | 11.4 | 15.3 | 6.35 × 10−10 | |||
Blend CS with gelatin and add thymol [143] | 0.104 | WVTR: 2.18 |
|
|||||
Blend CS with starch and add thymol [143] | 0.108 | WVTR: 1.32 | ||||||
Blend CS with propolis extract [144] | 17.5 | 12.1 | 0.578 × 10−8 OP: 0.21 × 10−8 |
|
||||
Polysaccharide gums | Blend agar with acid hydrolyzed cotton linter cellulose nanocrystals (which neutralized with NaOH) [145] | 0.052 | 33.7 | 30.7 | 1.9 5 × 10−9 |
|
||
Blend agarose with CS [146] | 0.013 | 42.35 | 16 | 6.95 × 10−11 |
|
|||
Blend pectin (75–80% degree of esterification) with corn flour [147] | 0.06 | 21.2 | 70.7 | 7.47 | 0.022 × 10−7 |
|
||
Blend CS (prepared from Callinectes sapidus) with (high methoxyl pectin (prepared from Citruis sinensis Osbeck peel) [148] | 0.082 | 16.9 | 17.5 | 35 | 0.97 × 10−15 |
|
||
Blend gum tragacanth with locust bean gum [149] | 0.047 | 13.07 | 20.28 | 1.10 | 0.83 × 10−4 |
|
||
Blend low methoxyl with pectin sodium caseinate at pH 3 [150] and pH 7 [151] | 0.040 | 14.5 | 15.64 | 9.35 |
|
|||
Add Origanum vulgare subsp. viride essential oil into basil seed gum [152] | 0.060 | 17.92 | 3.69 × 10−11 |
|
||||
Add fish protein hydrolysate into agar matrix [153] | 0.044 | 48.86 | 19.89 | 42.70 | 10.04 × 10−11 |
|
||
Add clove essential oil into agar matrix [153] | 0.061 | 20.86 | 10.16 | 3.93 | 9.37 × 10−11 | Better hydrophobicity, antioxidant and antimicrobial activities |
DS: Degree of substitution; Th: Thickness, mm; MC: Moisture content; WS: Water solubility; TS: Tensile strength, MPa; EB: Elongation at break; WVP: Water vapor permeability, g·m−1·s−1·Pa−1; WVTR: Water vapor transmission rate, g·h−1·m−2; OP: Oxygen permeability, cm3·m−1·d−1·Pa−1; SWCA: Static water contact angle; EC50: Antioxidant value against the DPPH radical (namely, the mass concentration of antioxidants produced a 50% scavenging effect against active free radicals), mg/mL; DPPH value: 2,2-diphenyl-1-picrylhydrazyl radical scavenging activity; E: Young’s modulus.
For cellulose, the functional properties of cellulose-based packaging materials can be further optimized through physical blending reinforcers, barrier factors, antioxidants, or antimicrobials into the cellulose matrix (Table 3). Esther et al. [154] significantly improved the antioxidant, antibacterial, and barrier properties of carboxymethyl cellulose-based edible films by adding concentrated bay leaf essential oil. The results showed that when the content of essential oil was 15% (w/w), compared with the unmodified carboxymethyl cellulose film, the antioxidant activity of the composite film was improved (as high as 99%), which slowed down lipid oxidation in food and effectively inhibited the growth of Escherichia coli and Candida glabrata, the water vapor barrier property was increased by 50%, and almost 100% ultraviolet light was blocked. Other studies have found that the antioxidant and antibacterial activities of cellulose-based materials can also be improved by adding dipalmitoyl lecithin liposomes (loaded with quercetin and rutin) [133], α-tocopherol [94], spent coffee grounds’ polysaccharides [95] and bacteriocin (from Bacillus methylotrophicus BM47) [27].
Functional hemicellulose-based edible materials can be obtained by the physical blending of hemicellulose with other polysaccharides, proteins, lipids, or other animal and plant extracts (Table 3) [127,135,136]. Along with konjac glucomannan (KGM), Wang et al. [135] improved the thermal stability, mechanical and water vapor barrier properties of KGM-based edible films by introducing microcrystalline cellulose loaded with polydopamine. Wu et al. [127] integrated chitosan/gallic acid nanoparticles with a KGM matrix to reduce the free volume of this blending system, significantly improving the mechanical and barrier properties of the edible composite film, while endowing the films with good antibacterial activity (for Staphylococcus aureus and E. coli O157:H7). Likewise, electrospun KGM/zein edible nanofiber films loaded with curcumin were prepared by Wang et al. [136] for application in food packaging. The addition of zein caused an increase in the thermal properties and hydrophobicity based on the interactions of hydrogen bonds between KGM and zein, whereas curcumin functioned as an antioxidant [2,2-diphenyl-1-picrylhydrazyl (DPPH) radical scavenging activity increased by about 15%] and antibacterial (the bacteriostatic zone for E. coli and S. aureus was 12–20 mm).
Various extracts or processing residues of animals and plants, such as cellulose, chitosan, propolis, protein, gallic acid, resveratrol, curcumin, and essential oils are often used in the blending modification of starch (Table 3) [108,141,155,156]. They have a wide range of sources and low cost, which could enhance the stability, mechanical, and barrier properties of starch-based materials, and even give them antioxidant, antibacterial, or ultraviolet light-shielding performances. For instance, Ali et al. [141] increased the mechanical properties (e.g., Young’s modulus, tensile strength, stiffness, and drop impact strength) of hydroxypropyl high-amylose starch-based films by adding pomegranate peel ground powder, and endowed the films with an inhibitory effect on the growth of S. aureus and Salmonella.
Chitosan is often uniformly blended with small molecular additives (e.g., glycerol, essential oils, and other plant extracts), or with other natural polymers (e.g., other polysaccharides, proteins, and lipids) to improve the comprehensive properties of chitosan-based composites (Table 3) [51,144,157,158]. Siripatrawan et al. [144] improved the functional properties of chitosan-based edible films by incorporating propolis containing high polyphenols, specifically enhancing the tensile strength, elongation at break, total phenol content, and antioxidant and antibacterial activities of the composite films, while reducing their oxygen and WVP. Likewise, Rambabu et al. [157] added mango leaf extract (MLE) to chitosan to significantly improve the tensile strength and surface hydrophobicity of the chitosan-based composite film and reduce its WVP, water solubility, and elongation at break. Moreover, the antioxidant activity of the composite film was higher than both the original chitosan and commercial PA/PE films (in which the antioxidant activity of the edible composite film containing 5% extracts was 56% higher than the PA/PE film).
In addition, polysaccharide-gum based composites with improved performance can be obtained by uniformly blending cellulose [113,145,159], starch [147,160,161], chitosan [146,148,162], another polysaccharide gum [149,163], as well as proteins [150,151], lipids [164,165,166,167], essential oils, and probiotics [64,152,153,168,169] with the original polysaccharide-gum matrix (Table 3). By adding nanocellulose (usually ≤ 5% w/w) to the agar matrix, Oun [145] and Shankar [159] et al. significantly improved the tensile strength, water vapor barrier and thermal stability of the agar-based edible films. Likewise, the addition of starch to agar by Phan [160] and Fekete [161] also enhanced the water resistance and water vapor barrier properties of the composite films and reduced the overall cost of the composites. When the amount of cassava starch was 20% (w/w), the WVP at 57–22% relative humidity differential of the composite film was reduced to about 3.33 × 10−11 g·m−1·s−1·Pa−1, which is 53.8% less than pure agar film. When the added amount was 50% (w/w), the WVP was about 2.99 × 10−11 g·m−1·s−1·Pa−1, which was 58.5% less than pure agar film [160]. Furthermore, the blending of chitosan (an alkali-soluble polysaccharide) and acidic polysaccharide gums produces electrostatic interactions, which makes the structure of the composite compact and without phase separation, thus, leading to better mechanical and barrier properties than a single material, and even improves the antibacterial and ultraviolet light-shielding properties of the composite [146,148,162]. Sodium caseinate was introduced into low methoxyl pectin by Eghbal et al. [150,151] to adjust the water content and absorption, as well as the mechanical and optical properties of the composites. The results indicated that the protein content affected the properties of the composites; the highest amount of complex coacervates of blending liquids was formed at a sodium caseinate/low methoxy pectin ratio of 2, at which the ζ-potential value was zero and the turbidity reached the highest value. While the ratio was 0.05, the Young’s modulus (182.97 ± 6.48 MPa) and tensile strength (15.64 ± 1.74 MPa) of the composite films were the highest, which were all higher than those of the pure pectin film. In addition, lipids (e.g., beeswax, shortening, and shellac) are the most effective natural substances to enhance the water and moisture resistances of polysaccharide gums [165,166,167]. Active extracts (e.g., various plant essential oils) could not only strengthen the thermal stability, and mechanical and barrier properties of polysaccharide gum-based materials, but also improve their antioxidative, antibacterial, and other functional characteristics [64,152,153,168,169].
4. Applications of Various Polysaccharide-Based Materials in Edible Packaging
Original polysaccharides can form self-assembled films, coatings, or microcapsules under the action of hydrogen bonding, van der Waals, or electrostatic forces, form hydrogels with a three-dimensional network structure through gelation, and form composites by combining them with other edible materials (e.g., proteins, lipids, probiotics, and other natural active small molecule substances), which can apply to different food packaging (Figure 1). The predominant use of polysaccharide-based edible materials is to serve as an auxiliary means of packaging. They can effectively delay the migration of water, gas, oil, and solute by providing a selective barrier, retain volatile flavor compounds and mechanical integrities of foods, improve treatment properties of foods, or even be used as non-toxic carriers of food additives (e.g., antioxidants, anti-browning, and antimicrobial agents) integrated into the packaging to improve the sensory properties of foods and extend their shelf lives.
In the following section, the potential application of five polysaccharides (cellulose, hemicellulose, starch, chitosan, and polysaccharide gums) in targeting the edible packaging sector are briefly described. Whereas, Table 4 includes the main preparation methods, packaging forms, packaged objects, and packaging effects of the different polysaccharide-based materials; the main preparation methods are shown in Figure 3.
Table 4.
Food | Edible Packaging & Preparation Method | St | Mass Loss/% | Dp/% | TSS/% | TA/% | pH | Vc Mass | TSP | Packaging Effects | |
---|---|---|---|---|---|---|---|---|---|---|---|
Fruit | Strawberry | CMC/bacteriocin from Bacillus methylotrophicus BM47 coating; Dip-coating [27] |
4–16 °C | 10.5; 12 d | 0; 12 d |
8.6; 12 d | 1.09; 12 d | 3.34; 12 d | 24.5; 12 d | 9–10; 12 d |
|
KGM/pullulan film; Casting [170] | 4–14 °C | 25 | 6 | 0.55 | 0.015 μg/mL |
|
|||||
CS/gelatin/thymol coating; Dip-coating [143] | 4–7 °C | 1–2 | 1.67 | 7.16 | 6.71 |
|
|||||
CS/starch/thymol coating; Dip-coating [143] |
4–7 °C | 0.61 | 0 | 6.95 | 7.06 | ||||||
Grape | CS/Mentha (piperita L. or x villosa Huds) essential oil coating; Dip-coating [171] | 25–12 °C; 12–24 °C | 11.2–12.6° Brix | 42.9–47.3 mmol H+/100 g food |
|
||||||
Banana | Rice starch/ι-carrageenan/sucrose fatty acid esters coating; Spray-coating [172] |
20–14 °C | 4.5 | 20.5°Brix | 0.25 |
|
|||||
Guava | Acetylated cassava starch/hydroxyethyl cellulose coating; Dip-coating [96] | 25–13 °C | 13.15 | 8.0 | 0.66 | 20.5 |
|
||||
Apricot | Basil seed gum/Origanum vulgare subsp. viride essential oil coating; Dip-coating [152] | 4–8 °C | 6.9 | 15 | 230 |
|
|||||
Vegetable | Cherry tomato | KGM/nisin coating; Spread-coating [173] | 25–16 °C | 9.5 | Decay index: 0.133 | 6.22 |
|
||||
Cucumber | Konjac glucomannan/saffron petal extract coating; Spread-coating [174] | 4–5 °C | 17.56 | 0.17 |
|
||||||
Tomato/Chilly/Brinjal | CS nanoparticles coating; Dip-coating [56] | 25–5 °C | 0.21/ 3.3/ 0.53 |
|
|||||||
Food |
Edible Packaging &
Preparation Method |
St | PV | TBARS | TVB-N | DPPH/% | ABTS/% | pH | TSP | Packaging Effects | |
Nut | Pistachio | CMC/gelatin/Dianthus barbatus essential oil coating; Dip-coating [93] | 25 °C–6 months | 0.1–3.5 |
|
||||||
Cashew nut | CS/mango leaf extract film; Casting [157] | 30–28 °C | 2.88 |
|
|||||||
Meat | Chicken breast | Rye starch/Rosehip extract film; Casting [175] | 4–9 °C | 0.59 | 80.22 | 96.87 |
|
||||
Corn starch/gelatin/N-α-lauroyl-l-arginine ethyl ester monohydrochloride film; Casting [155] | 4–19 °C | 0.2 | 5.88 |
|
|||||||
Oxidized corn starch/gelatin/N-α-lauroyl-l-arginine ethyl ester monohydrochloride coating; Spread-coating [155] | 4–19 °C | 1.52; 9 d | 5.72; 9 d |
|
|||||||
Pork | Cassava starch/Lycium ruthenicum Murr anthocyanins film; Casting [176] | 25 °C–48 h | 10.89–16 h; 17.21–24 h | 6.15 −16 h; 6.49 −24 h |
|
||||||
Beef loin | CS/cumin essential oil-loaded nanoemulsion film; Casting [177] | 3–21 °C | 1.39 | 12 | 5.4 |
|
|||||
Ham | Iota-carrageenan/rosemary extract coating; Dip-coating [178] | 5–15 °C |
|
||||||||
Goat meat sausage | Maltodextrin/calcium alginate/Tinospora cordifolia extracts film; Casting [179] | −18–21 °C | 0.54 | 6.79 |
|
||||||
Oil | Olive oil | HPMC/cypress seed extract film; Casting [98] | 23–23 °C | <20 (legal limit) |
|
||||||
Soybean oil | Pomelo peel flours/tea polyphenol film; Casting [64] | 23–15 °C | 31.58 | 74.39 |
|
||||||
Lime peel pectin/coconut water/lime peel extract film; Casting [180] | 27–30 °C | 3.39 |
|
||||||||
Aquatic product | Salmon | Cowpea starch/maqui berry extract film; Casting [181] | 4–6 °C | 1 | 0.63 | 42.39 | 88.46 |
|
|||
Hake | Agar/green tea extract/probiotic bacteria film; Casting [169] | 4–15 °C | 25 | 7.01 |
|
||||||
Flounder fillets | Agar/fish protein hydrolysate film; Casting [153] | 5–15 °C | 29.80 | 7.05 |
|
||||||
Agar/clove essential oil film; Casting [153] | 5–15 °C | 25.83 | 6.76 | ||||||||
Beluga sturgeon fillets | Jujube gum/nettle oil-loaded nanoemulsions coating; Coating [182] | 4–15 °C | 2.64 | 1.22 | 16.42 mg N/100 g | 6.42 |
|
||||
Shrimp | Sweet potato starch/thyme essential oil coating; Dip-coating [183] | 4–8 °C | 0.3–0.5 | 8 |
|
Note: St: Storage time, day; Dp: Decay percentage; TSS: Total soluble solids; TA: Titratable acidity; TSP: Total soluble phenolic, mg Gallic acid equivalent (GAE)/100 g food; Vitamin C mass: Vc mass, mg/100 g food; PV: Peroxide value, meq (peroxides or O2)/kg food; TBARS: Thiobarbituric acid reactive substances, mg malondialdehyde (MDA)/kg food. TVB-N: Total volatile basic nitrogen, mg/100 g food; TMA-N: Trimethylamine nitrogen, mg/100 g food; ABTS value: 2,2′-azino-bis (3-ethylbenzothiazoline-6-sulphonic acid) radical scavenging activity; DPPH value: 2,2-diphenyl-1-picrylhydrazyl radical scavenging activity.
4.1. Applications of Cellulose
Cellulose is commonly applied in food packaging (e.g., fruits, vegetables, and oils) as edible films, coatings, and emulsions to protect the sensory qualities of foods and extend their shelf lives (Table 4). Rhimi et al. [98] added cypress seed extract to an HPMC matrix and prepared edible composite films using the casting method, and then applied them in olive oil packaging (as shown in Figure 3). The results indicated that compared with pure HPMC films, the tensile strength of the composite films was significantly improved (up to 15.13%) and the WVP was reduced (24.66% at most), which slowed down the oxidation of olive oil during 23 days storage. The lowest WVP, greatest opacity, and highest antioxidant capacity of the composite films were obtained with the highest extract concentration. Therefore, the peroxide value of olive oil sealed with composite films (containing 2% w/v extract) after accelerated storage for 11 days was 10 times lower than when sealed with pure HPMC films.
It is also noteworthy that cellulose is usually added to other edible materials as a reinforcing or toughening agent to improve the properties of composites. In the blends with collagen and whey protein, methylcellulose was responsible for the increase in tensile strength, water vapor barrier, and thermal properties. While, the prepared methylcellulose-based edible materials (Figure 4) could maintain their integrity for months, be completely biodegraded in 10 days in soil (Figure 5), and when immersed in hot or cold water showed total solubilization in around 30 s upon manual shaking [91]. The edible packaging has immense potential applications in soluble sachets for powdered foods, as well as oil containers and capsules for instant foods (Figure 6). Furthermore, the addition of cellulose nanocrystals to soybean protein could improve the tensile strength and barrier properties (the static water contact angle increased, and the moisture content, WVP, and reduced oxygen permeability) of the edible composite film, and enable the film to obtain ultraviolet light-shielding performance on the premise of appropriate transparency [184]. In addition, the creaming stability and ability to form an elastic gel-like network of beeswax-in-water (O/W) Pickering emulsions could be improved by blending with cellulose nanofibrils/carboxymethyl chitosan. Meanwhile, the complex edible films cast by modified emulsions had good tensile strength (5.0 MPa at a strain of 2.2%) and low WVP (<2 × 10−7 g∙h−1∙m−1∙Pa−1), and could inhibit the growth of S. aureus and E. coli, a promising application for antiseptic and fresh-keeping packaging for berry fruits [185].
4.2. Applications of Hemicellulose
Hemicellulose is usually used in edible packaging as films, coatings, or modifying additives, which is like cellulose (Table 4). Taking KGM as an example, Yan et al. [170] introduced pullulan into the KGM matrix to cast edible composite films for strawberry preservation. They showed that the mechanical and barrier properties of the composite films were markedly enhanced because of the intermolecular interaction between KGM and pullulan; 1% (w/v) KGM/pullulan (with a mass ratio of 2:1) composite film significantly decreased the weight loss and maintained the titratable acidity, soluble solids, ascorbic acid, and skin color on strawberry preservation, thus slowing fruit aging, improving the quality during storage, and extending their shelf life to 14 days. Hashemi et al. [174] blended saffron petal extract with a KGM matrix to cast edible complex films, while coating fresh-cut cucumbers (as shown in Figure 3). The results indicated that saffron petal extracts markedly improved the transparency and moisture content of the complex films, reduced their WVP, and even endowed them with promising antioxidant and antimicrobial properties. Furthermore, this composite coating reduced mesophilic bacterial and fungal populations during cucumber storage (in which 4% extracts were considered as the most effective additives), improved the soluble solids content, antioxidant activity, and soluble phenols of coated sliced cucumbers, thus decreasing their spoilage, maintaining their quality features, and prolonging their shelf lives. Wang et al. [18] introduced zein into KGM matrix by electrospinning to form stable homogeneous nanofibril films, which the hydrophobicity was improved (SWCA of the composite film increased from 7.5° to 57.5°). Furthermore, they added curcumin into the above nanofibers to form a functional nanofilm with advanced antioxidant (scavenging activity increased about 15%) and antibacterial (a large inhibitory zone of 12–20 mm for E. coli and S. aureus) activities, as well as better thermal stability, water resistance and tensile strength.
4.3. Applications of Starch
Starch is often compounded with other edible materials to fabricate edible films or coatings, which are widely used in different food packagings, such as fruits, vegetables, meat, seafood, confectioneries, cakes, and pastries to block the migration of oxygen and grease and help improve the appearance, texture, and processing performance of foods (Table 4). Go et al. [175] added rosehip extracts to rye starch matrix to cast edible composite films and applied them in chicken breast packaging. The flexibility, optical properties, and antioxidant activity of the composite films were improved, and the highest ABTS and DPPH radical scavenging activities were observed in films containing 1.0% extracts (96.87% and 80.22%, respectively). Moreover, chicken breasts packaged with these films had lower peroxide and thiobarbituric acid reactive substance values than those packaged with original rye starch film, as well as the non-packaged control, suggesting that the edible composite films could effectively inhibit lipid oxidation and prolong its shelf life. Likewise, incorporating maqui berry extract [181], carvacrol, and chitosan [186] in starch-based edible composites (e.g., edible films and coatings) retarded lipid oxidation in fish, ham, and other foods, inhibited the growth of foodborne pathogens, and extended the shelf life of foods. Qin et al. [176] added Lycium ruthenicum Murr anthocyanins to cassava starch to manufacture a freshness indicator film with both intelligent pH sensitivity and edibility for pork packaging. The results showed that the barrier ability, tensile strength, and antioxidant activity of the composite film were improved by hydrogen bond interactions between anthocyanins and starch chains. Moreover, this composite film achieved real-time and visual monitoring of pork freshness based on its color change with pork quality during storage.
Furthermore, a significant difference from other polysaccharides is that original starch exposed to shear and high temperature (supplemented with water and processing aids) could be converted into thermoplastic starch-based materials, and then various starch-based edible packaging containers (e.g., film, cup, tray, and plate) can be obtained through extrusion, compression, or injection molding (Figure 3) [17,140,187,188].
4.4. Applications of Chitosan
Currently, chitosan-based edible packaging (as a film and coating) has been widely used in the packaging of fruits (e.g., strawberries, apples, kiwi, and grapes), vegetables (e.g., tomato, pepper, and eggplant), meats, and nuts to retain food quality and prolong their shelf life (Table 4) [56,171,177,189,190,191,192]. These edible packages mainly achieve food preservation by reducing the transpiration rate, delaying browning or lipid oxidation, and inhibiting the growth of spoilage microorganisms.
Divya et al. [56] coated chitosan nanoparticle solutions on the surfaces of tomatoes, chilies, and brinjals using the dip-coating method (Figure 3). The edible coatings had a good inhibitory effect on Rhizoctonia solani, Fusarium oxysporum, Collectotrichum acutatum, and Phytophthora infestans during 5 days of storage, had significant antioxidant activity, reduced the weight loss of these vegetables, and prolonged their shelf lives. Perdones et al. [189] applied chitosan-lemon essential oil dip-coatings to strawberry preservation. The results indicated that these edible coatings could control strawberry fungal decay during storage and affect the metabolic pathways and volatile profile by promoting the formation of esters and dimethyl furfural and incorporating terpenes into the fruit volatiles in a short time. Likewise, Dini et al. [177] packaged beef loins in chitosan-based edible films containing cumin essential oil nanoemulsions supplemented with irradiation treatment. The results showed that the edible composite films could withstand low-dose gamma irradiation at 2.5 kGy, while inhibiting the growth of L. monocytogenes, E. coli O157:H7, and Salmonella typhimurium in beef loins during the 21/days refrigerated storage, and slowed down the increasing level of total volatile basic nitrogen and pH value of beef, thus effectively enhancing the microbiological safety, quality, and storage life.
4.5. Applications of Polysaccharide Gums
Polysaccharide gums (e.g., pectin, alginate, carrageenan, and agar) are commonly used in edible packaging as gels, films, and coatings for food preservation of fruits (e.g., apple, peach, cherry), vegetables (e.g., tomato, papaya, and lettuce), meats, and seafood (Table 4), and even have commoditized packaging of pure water and other beverages. These polysaccharide-gum based edible materials could effectively reduce the dryness degree of food surfaces, prevent food from water loss and atrophy, and are beneficial to slow down lipid oxidation and surface discoloration of foods, as well as inhibit the reproduction of spoilage microorganisms, thereby extending the shelf life of foods [19,70].
López et al. [169] added green tea extract to an agar solution containing glycerin and glucose to prepare the substrates by casting, and then coated the substrates with probiotic strains (Lactobacillus paracasei L26 and Bifidobacterium lactis B94) to acquire the edible composite films and further apply in hake packaging. The results showed that during 15 days of storage, the edible composite films effectively inhibited the growth of spoilage microorganisms, especially the H2S-producing bacteria, causing a decrease in TVB-N, trimethylamine nitrogen (TMA-N), and pH value of the hake, and increased the beneficial lactic acid bacteria, thus leading to its shelf life extension for at least a week. Additionally, maltodextrin/calcium alginate edible casting films containing Tinospora cordifolia extracts were fabricated by Kalem et al. [179] and then used as casings substitutes for goat meat sausages. It was found that edible films with antibacterial and antioxidant properties could significantly reduce the production of thiobarbituric acid reacting substances and free fatty acids in sausages during storage, inhibit the reproduction of microorganisms (total plate, psychrophilic, and yeast and mold), and maintain the sensory quality of goat meat sausages. Similarly, the cooked ham portions were dipped in iota-carrageenan-based coating solutions containing rosemary extract, ascorbic acid, calcium chloride, α-tocopherol, and glycerol by Carocho et al. [178] for food preservation. The results showed the edible coating based on the above solutions inhibited the growth of microorganisms and retained the sensory quality of hams over the 15-days of storage.
5. Safety Risk Assessment of Polysaccharide-Based Edible Packaging
Edible packaging serves to protect food and act as a ready-to-eat “food”, which provides valuable nutrients and energy [193]. In theory, food-grade polysaccharides made from natural edible constituents used in most studies are non-toxic, and edible packaging prepared from these polysaccharides could be consumed by animals or humans without health risk [15]. However, to be edible actually, the materials (including substrates and additives) used in the formulations should be green, non-toxic, safe and meet applicable regulations or standards (e.g., GRAS—Generally Recognized as Safe by the FDA-U.S. Food and Drug Administration).
Uncertainties and knowledge gaps on the possible health effects and long-term safety of polysaccharides and their modifying additives, when used in edible packaging, are still the most important concern. To date, very few studies have been published regarding the effects of polysaccharides-based edible packaging upon ingestion, and the absorption, distribution, metabolism, and excretion after oral exposure, and the potential interactions of polysaccharides with packaged food components [194]. Most edible films and coatings, discussed in this review, focus on the preparation and characterization of materials, with little follow-up food safety risk assessment.
Therefore, polysaccharides-based edible packaging must be exhaustively studied, they are easier to transfer constituents into foods than petroleum-based polymers. The first step in assessing the potential hazard of polysaccharides-based packaging for a comprehensive risk assessment, in terms of consumer safety, is to evaluate their potential migration into food (usually according to Regulation (EU) No. 10/2011 on plastic materials and articles) [195]. In particular, the solubility of polysaccharides that migrate in the food matrix and/or upon gastrointestinal passage is a crucial factor.
In addition, toxicological risk and dietary exposure assessment are important for polysaccharides edible packaging. Barreto et al. [196] prepared two kinds of onion (Allium cepa L.) puree-based edible films by casting, namely unwashed hydrothermally treated pulp (HTP) and washed hydrothermally treated pulp (W-HTP), and then assessed their genotoxicological safety. The cellular viability demonstrated that HTP films showed greater cytotoxicity than W-HTP films; and the mutagenic activity indicated that both HTP and W-HTP films were not able to statistically increase the frequencies of the biomarkers for chromosome damage (micronucleus test) at the tested concentrations. However, the HTP films showed signs of mutagenicity in the Ames test (gene mutations), suggesting caution in their use. Therefore, W-HTP onion-based edible films are harmless and possess safety potential application in food packaging, supporting the first level of evidence. For the additives, Sohrabi et al. [197] evaluated the potential cyto-genotoxicity of ascorbyl palmitate (AP, a widely used food additive) on Human Umbilical Vein Endothelial Cells (HUVECs). The results indicated that the growth of HUVECs was decreased upon treatment with AP in dose-and time-dependent manner, and AP induced apoptosis by up-regulation of caspase-3, 9 and down-regulation of Bcl-2 ratio. Therefore, AP application in the edible packaging industry should be carefully considered.
Zheng et al. [198] prepared hydroxypropylated-Phosphated-modified glutinous rice starch and evaluated its safety through acute and 28-day repeated oral toxicity tests. The results showed that the modified starch possessed more than 10,000 mg/kg LD50 value, was belong to non-toxic. Moreover, its acceptable daily intake for a normal person (70 kg) should be less than 38,900 mg, which means that the recommended intake (RNI) is no more than 38,900 mg/d. Asmar et al. [199] dipped the potato sticks into chitosan or pectin hydrocolloid coating solutions before frying to reduce the acrylamide and oil content of French fries. Then, the Daily Intake (DI) (Table 5) and Margin of Exposure (MOE) (Figure 7) were further calculated by considering the six following age groups (as stated from EFSA) to estimate variations in risk assessment by applying coating solutions. The results showed that, compared with the control sample (reached highest acrylamide concentration 2089 µg·kg−1), the edible polysaccharides coating reduced the acrylamide content by 48% for pectin and >38% for chitosan, respectively. Moreover, the increasing MOE value indicated that recurring coatings could provide advantages to consumers, especially for the ones from 1 to 65 years old, and the pectin coating was the most effective.
Table 5.
Age Groups | Control | Chitosan Coating | Pectin Coating |
---|---|---|---|
Toddlers | 1387 | 858 | 720 |
Other children | 1521 | 941 | 790 |
Adolescents | 1072 | 663 | 557 |
Adults | 719 | 445 | 374 |
Elderly | 536 | 332 | 279 |
Very elderly | 417 | 258 | 217 |
Overall, a series of safety studies can be conducted on edible materials based on relevant regulations and standards (e.g., FDA for Preparation of Food Contact Notifications for Food Contact Substances-Toxicology Recommendations), such as composition analysis (including nutritional composition and possible natural toxic substances), hygienic tests (heavy metals, pesticide residues), and toxicological tests [including acute oral toxicity test, three genetic toxicity tests (Ames test, mammalian red blood cell micronucleus test and mouse spermatocyte chromosome aberration test), 90 d oral toxicity test and teratogenicity test], and further combined with the population, history of consumption, and the survey results of adverse reactions to assess the safety of polysaccharides-based edible packaging comprehensively.
6. Conclusions and Prospects
Edible packaging is a vital component of sustainable packaging. It significantly expands the source of packaging materials, reduces the dependence on non-renewable petroleum resources, and efficiently uses food processing waste. Polysaccharides are the major study objects of edible packaging materials. Considering the advantages and limitations of polysaccharides, researchers currently use various modifications to optimize the material’s comprehensive properties, such as film-forming, mechanical and barrier properties, and antioxidant and antibacterial activities. They have successfully developed a variety of polysaccharide-based edible packaging materials such as ink, microcapsules, coatings, films, and sheets, which are applied to food packaging. These materials can provide selective barriers to prevent the migration of water, gas, and lipid in the food-packaging system, effectively retain the flavor and nutrition of food, and extend its shelf life (e.g., fruits, vegetables, meat, aquatic products, nuts, confectioneries, and delicatessens, etc.).
In general, polysaccharide-based edible packaging plays a key role in the environmental protection of food packaging and the high value of food processing waste, and it is one of the best alternative non-renewable resources. Although numerous studies on polysaccharide-based edible packaging have been reported in the past 10 years, they are still mainly on the laboratory scale and are less industrialized. Herein, trends of research and application of polysaccharide-based edible packaging will mainly focus on the following four aspects:
-
(1)
Development of more edible polysaccharide-based materials: To date, the primary sources of polysaccharide-based edible packaging are plants and animals. Microorganisms, such as bacteria and fungi are also a great potential source, especially for the development of marine microorganisms.
-
(2)
Multi-functional modification of polysaccharide-based materials: Modification of materials based on practical application requirements is a hot topic in material science. Defects in mechanical properties and water resistance are difficulties in the application of polysaccharide-based materials. Whereas, hydrophilicity is a key factor influencing these performances. Therefore, selecting the most reasonable modification technology (e.g., high stability, low cost, safety, convenience, and easy industrialization) for new polysaccharide-based materials to improve their properties would be an important topic for future research on polysaccharide-based edible packaging. Therefore, the design of the binding mode between polymer chains, the design of monomer molecular group structures, and the realization of more functional effects according to different food requirements (e.g., flavor regulation, acid and alkali resistance, amphiphobicity, and controlled release of functional factors) are the development trend of the future modification of polysaccharide-based materials.
-
(3)
Application expansion and comprehensive evaluation of polysaccharide-based edible packaging: To conduct engineering research on cost reduction and large-scale production, and to evaluate the economic, environmental, and social benefits of polysaccharide-based edible packaging (the life cycle sustainability assessment theoretical model is recommended here), is the only way for the application and promotion of polysaccharides in packaging and food fields in the future.
-
(4)
A deeper knowledge and practice of safety risk assessment for polysaccharides: Understand the potential exposure of polysaccharides through migration into food, the interaction of polysaccharides with food constituent, and their effects upon ingestion, which could verify polysaccharides-based edible packaging safety for commercial purposes and provide a reference for dietary reference intake of residents.
Author Contributions
Conceptualization and writing—original draft preparation, Y.Z.; investigation, B.L., C.L., Y.X. and Y.L.; writing—review and editing, Y.Z., B.L. and D.L.; supervision and funding acquisition, D.L. and C.H. All authors have read and agreed to the published version of the manuscript.
Funding
This research was funded by the Natural Science Foundation of China (Grant number 31960484) and the Natural Science Foundation of Guangxi Province (Grant number 2019JJD120012).
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
Not applicable.
Conflicts of Interest
The authors declare no conflict of interest.
Footnotes
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.
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