ABSTRACT
Many control charts have been developed for the simultaneous monitoring of the time interval T between successive occurrences of an event E and its magnitude X. All these TBEA (Time Between Events and Amplitude) control charts assume a known distribution for the random variables T and X. But, in practice, as it is rather difficult to know their actual distributions, proposing a distribution free approach could be a way to overcome this ‘distribution choice’ dilemma. For this reason, we propose in this paper a distribution free upper-sided EWMA (Exponentially Weighted Moving Average) type control chart, for simultaneously monitoring the time interval T and the magnitude X of an event. In order to investigate the performance of this control chart and obtain its run length properties, we also develop a specific method called ‘continuousify’ which, coupled with a classical Markov chain technique, allows to obtain reliable and replicable results. A numerical comparison shows that our distribution-free EWMA TBEA chart performs as the parametric Shewhart TBEA chart, but without the need to pre-specify any distribution. An illustrative example obtained from a French forest fire database is also provided to show the implementation of the proposed EWMA TBEA control chart.
Keywords: Distribution-free, Markov chain, statistical process monitoring, time between events and amplitude
1. Introduction
Control charts are undeniably the most powerful tools in SPM (Statistical Process Monitoring) for improving the quality and the productivity of productions. But, during the recent years, several techniques based on control charts have also been developed to monitor processes in non-manufacturing sectors, such as in the health-care sector (like diseases, see [30]), the meteorological sector (like extreme weather or climate events, see [29]) or the geological sector (like earthquakes or volcanic eruptions, see [18,25]). In general, when a particular negative event E is of interest, two important characteristics should be recorded: the time T between two consecutive occurrences of this event and its amplitude X. In most situations, a decrease in T and/or an increase in X will result in a negative, hazardous or disastrous consequence and, therefore, it has to be monitored with dedicated control charts called TBEA (Time Between Events and Amplitude) control charts.
It is worth recalling that Calvin [9] firstly proposed to monitor the cumulative number of conforming items between two nonconforming ones for improving the performance of traditional attribute control charts for monitoring high-quality processes. Lucas [19] and Vardeman and Ray [28] were at the origin of TBE (Time Between Events) control charts, as they were the first to propose new control charts with the idea of monitoring TBEs data for monitoring high-quality processes. Since then, several TBE control charts (both for phases I and II) have been proposed in the literature. For instance, the TBE exponential chart has been studied by Chan et al. [14] and Xie et al. [34]. Bourke [7] developed a geometric CUSUM chart for monitoring TBE data. Gan [17], Borror et al. [6] and Shafae et al. [26] investigated an exponential TBE CUSUM (cumulative sum) control chart. A design procedure for TBE control charts with runs rules has been proposed by Cheng and Chen [15]. Qu et al. [23] studied some TBE control charts for sampling inspection. Readers can also refer to [16,27,35,36].
In some applications, it is clearly important to monitor the time between events but also the amplitudes associated with these events. Recent enhancements to the statistical monitoring of an event E, not only quantified by its time T between two consecutive events but also by its amplitude X, have been introduced in the literature and they have been called TBEA (Time Between Events and Amplitude) control charts. Wu et al. [31] were the first to propose a combined T/X control chart based on a T chart to monitor the time interval and on a X chart to monitor the amplitude. From that moment, several other TBEA control charts have been developed, see [5,21,22,24,32,33].
All existing methods mentioned above for monitoring TBEA data are parametric, i.e. they assume that the distributions of both T and X are perfectly known. However, in many practical situations, the distributions of these random variables are unknown or their parameters cannot be correctly estimated by means of a Phase I retrospective study. This has been studied by Qiu [20], who has shown that using parametric control charts is not a reliable solution when the validity of the distribution is in question. And, even in the case where the form of the distribution is well known but, due to the common lack of Phase I data, it can be rather difficult to accurately estimate the parameters of the distribution making hazardous the implementation of a parametric control chart. In the specific case of monitoring TBEA data, Rahali et al. [24] investigated the use of parametric approaches in order to monitor ‘fires in forests’. They experienced difficulties in selecting the most suitable distribution for the time T and the amplitude X due the limited number of Phase I data and the small differences in terms of the statistic (Kolmogorov-Smirnov) measuring the quality of the fit (making several distributions being a possible candidate, such as the gamma, lognormal, normal and Weibull distributions). It is well known that a fitting error on the distribution of observations can result in a poor in-control performance of the control chart. To overcome this problem, distribution-free control charts have been investigated in the literature. Among the most recent ones, we can cite Celano et al. [11] who investigated the statistical performance of a Shewhart sign control chart in a process with a finite production horizon, Abid et al. [1] who proposed a nonparametric EWMA control chart based on the sign test using RSS (Ranked Set Sampling), Castagliola et al. [10] who proposed a new Phase II EWMA-type chart for count data based on the sign statistic, Abid et al. [2] who introduced a nonparametric EWMA control chart based on the Wilcoxon signed-rank statistic using ranked set sampling, Abid et al. [3,4] who suggested nonparametric CUSUM sign and Wilcoxon signed-rank control charts for monitoring and detecting possible deviations from the process mean using ranked set sampling. Interested readers can find a comprehensive discussion in the very recent review of Chakraborti and Graham [12] who discuss many Phase I and Phase II distribution-free control charts and give some suggestions for next research directions. Practical guidelines for the distribution-free control charts implementation can be found in the books of Qiu [20] and Chakraborti and Graham [13].
But, as far as we know, no research has been conducted so far on proposing a distribution-free control chart for monitoring TBEA data. This will be the main and first goal of this paper where a new upper-sided distribution-free EWMA control chart for monitoring TBEA data will be introduced. As evaluating Run Length related values (, ,…) for an EWMA scheme based on discrete data is a challenging problem, the second goal of this paper will consist in proposing a dedicated method, called ‘continuousify’, which allows reliable and replicable results to be obtained.
The structure of this paper is as follows. In Section 2, the distribution-free statistic to be monitored as well as the ‘continuousify’ technique used for computing the Run Length properties are both introduced. Then, in Section 3 the optimal design of the proposed distribution-free chart is presented. In Section 4 a comparison with parametric Shewhart TBEA charts proposed in [24] is performed. A real case example implementing the new upper-sided distribution-free EWMA TBEA control chart is presented in Section 5 and conclusions and future researches are given in Section 6.
2. A distribution-free EWMA TBEA control chart
Let be the dates of occurrence of a specific negative event E, let , be the time intervals between two consecutive occurrences of the event E and let be the corresponding magnitudes of this event occurring at times and assumed to be independent of (see Figure 1). It must be noted that is the date of a ‘virtual’ event which has no amplitude associated with.
Figure 1.
Times of occurrence , time intervals and amplitudes of a negative event E.
Let and be the unknown continuous c.d.f. (cumulative distribution functions) of and , , where and are known α-quantiles, respectively. More precisely, when the process is in-control, we have , and, when the process is out-of-control, we have , . Without loss of generality, we will consider in this paper that and are the median values (i.e. the 0.5-quantiles) of and , respectively. Other α-quantiles can be considered based on the investigated event's severity of consequences.
Let and , , be the probabilities that and are larger than and assuming that the actual median values are and , respectively. If the process is in-control, we have , and, when the process is out-of-control, we have , .
Let us define the statistics and , for as
where if x<0 and if x>0. Because and are assumed to be continuous random variables, the unlikely case x = 0 will not be considered in the definition of the charting statistic. Nevertheless, as sometimes ties may occur in practice (for example, as a consequence of the selected time unit for ), we will explain in the ‘Illustrative example’ section how this situation can be handled by practitioners without significantly affecting the final result. In order to simultaneously monitor, in a distribution-free way, the time interval between consecutive occurrences of the event E and its magnitude , we suggest to define the statistic , for as
By definition, we have and, more precisely, we have:
when the process is in an acceptable situation, i.e. when increases () and, at the same time, decreases ().
when the process is in an unacceptable situation, i.e. when decreases () and, at the same time, increases ().
when the process is in an intermediate situation, i.e. when both and increase or when both and decrease.
It is easy to prove that the p.m.f. (probability mass function) of is equal to
where , and its c.d.f. is equal to
In practice, it is actually always possible to define and implement an EWMA TBEA type control chart directly monitoring the statistic using an equation like , where is some smoothing parameter to be fixed and . The problem of this approach is that, because of the discrete nature of the random variable , it is impossible to accurately compute (using Markov chain or integral equation methods, for instance) the run length properties (average run length and standard deviation of the run length ) of such a control chart and, therefore, it is impossible to tune the chart parameters in order to obtain a predefined in-control performance. If, for instance, the Markov chain approach, (as detailed hereafter), is used in order to compute the or the , the results will (i) heavily fluctuate depending on the value of the selected number m of subintervals and (ii) not exhibit any monotonic convergence when m increases, making useless such an approach. This point will be highlighted at the end of this section. Of course, it is always possible to obtain these values using simulations but, even in this case, if it is quite easy to compute small or values with some precision, it becomes just impossible to obtain reliable results when these values become very large.
Since the Markov chain and integral equation methods give good results in the case of continuous random variables, (and more particularly in the case of the normal distribution, which is an unbounded one), we therefore suggest to transform the discrete random variable into a new continuous one, denoted as , (say that we ‘continuousify’ the random variable ), and to monitor it using a traditional EWMA scheme. We suggest to define the statistic as a mixture of 3 normal random variables , and , with weights , and (corresponding to the probabilities , ), respectively, i.e.
Concretely speaking, this means that if, at , we have then, in order to obtain , we just have to generate a random number to ‘continuousify’ the random variable . The fact that random numbers have to be generated does not imply that the Run Length properties (, ,…) are obtained using simulations. As shown below, the Run Length properties of the upper-sided distribution-free EWMA TBEA control chart are obtained with an exact Markov chain based method. But, in order to use this approach, it is necessary to assume that the discrete random variables have been transformed into continuous ones. This is why random numbers are generated. The parameter has to be fixed and, as it will be shown later, its value does not significantly affect the performance of the control chart as long it is neither too small nor too large. Since is defined as a mixture of normal distributions, its c.d.f. is equal to
| (1) |
where is the c.d.f. of the normal distribution. As an example, we plotted in Figure 2 the p.d.f. of when the process is in-control, (i.e. the weights are , and ), for . We suggest to only investigate this range of values as it seems that when the ‘peaks’ around become too sharp and when these ‘peaks’ become too smooth. It is not difficult to demonstrate that the expectance and variance of are equal to
Figure 2.
p.d.f. of when the process is in-control for .
The in- and out-of-control c.d.f., expectance and variance of can be simply obtained by replacing, in the previous equations, and by either and or and , respectively. In particular, if the process is in-control, we have , and the expectance and variance of simplify to and .
As it is more important to detect an increase in or (in order to avoid more damages or injuries/costs, for instance) rather than a decrease, we suggest to define the following upper-sided EWMA TBEA control chart based on the statistic
| (2) |
with the following upper asymptotic control limit defined as
| (3) |
where and K>0 are the control chart parameters to be fixed and the initial value .
In order to obtain the zero-state and of the proposed distribution-free upper-sided EWMA TBEA control chart, we suggest to use the standard approach proposed by Brook and Evans [8], which assumes that the behavior of this control chart can be well represented by a discrete-time Markov chain with m + 2 states, where states are transient and state m + 1 is an absorbing one. The transition probability matrix of this discrete-time Markov chain is
where is the matrix of transient probabilities, where and where the vector satisfies (i.e. row probabilities must sum to 1) with . The transient states are obtained by dividing the interval into m subintervals of width , where . By definition, the midpoint of the ith subinterval (representing state i) is equal to . The transient state i = 0 corresponds to the ‘restart state’ feature of our chart (due to the presence of the in (2)). This state is represented by the value . Concerning the proposed upper-sided EWMA TBEA control chart, it can be easily proven that the generic element , , of the matrix is equal to
- if j = 0,
(4) - if ,
(5)
Let be the vector of initial probabilities associated with the m + 1 transient states. In our case, we assume , i.e. the initial state corresponds to the ‘restart state’. When the number m of subintervals is sufficiently large (say m = 300), this finite approach provides an effective method that allows the and to be accurately evaluated using the following classical formulas
| (6) |
| (7) |
In order to clearly illustrate, for the proposed upper-sided EWMA TBEA control chart, the difference between using or not the suggested ‘continuousify’ technique, we present in Table 1 the values obtained for several combinations of , and . In Table 1, we also provide values obtained by simulations (last row of Table 1). Based on Table 1, the following conclusions can be drawn:
when the ‘continuousify’ technique is not used, (see the left side of Table 1, denoted as ‘without continuousify’), the values obtained using the Markov chain method have a large variability with m; furthermore, they do not show any visible monotonic convergence when m increases. The worst case is for for which some values are even negative! This phenomenon is known to happen even in the case of continuous random variables when the smoothing parameter λ is too small. In this case, the Markov chain approach does not converge and provide meaningless (i.e. either negative or too large) values. The fact that the random variables are discrete makes this phenomenon even stronger due to the fact that the probabilities in (4) and (5) are not necessarily continuous / smooth. For the remaining combinations the fluctuation is noticeable with a particularity for m = 260 which gives (for some unclear reason) larger values, if compared to the others.
when the ‘continuousify’ technique is used, (see the right side of Table 1, denoted as ‘with continuousify’), the values obtained using the Markov chain method are very stable, even for small values of . The values obtained with this technique are a bit larger than those obtained by simulation ‘without continuousify’ (for instance compare the values 87.24, 26.08, 12.23, 27.88 with the results 84.46, 24.71, 11.66, 26.46 obtained for m = 400). This is logical as the control limits ‘with continuousify’ are a bit larger than those ‘without continuousify’ due to the extra term in (3).
Table 1. for the distribution-free EWMA TBEA chart computed with and without the ‘continuousify’ technique.
| ‘without continuousify’ | ‘with continuousify’ | |||||||
|---|---|---|---|---|---|---|---|---|
| m | ||||||||
| 100 | −10629.23 | 32.96 | 12.18 | 40.16 | 87.22 | 26.08 | 12.23 | 27.87 |
| 120 | 35.68 | 18.57 | 10.89 | 18.55 | 87.23 | 26.08 | 12.23 | 27.87 |
| 140 | 579.56 | 28.88 | 11.91 | 31.56 | 87.23 | 26.08 | 12.23 | 27.87 |
| 160 | 42.43 | 20.31 | 11.08 | 20.81 | 87.23 | 26.08 | 12.23 | 27.87 |
| 180 | 286.68 | 28.36 | 11.82 | 31.36 | 87.24 | 26.08 | 12.23 | 27.87 |
| 200 | 77.24 | 24.47 | 11.55 | 26.42 | 87.24 | 26.08 | 12.23 | 27.87 |
| 220 | 33.76 | 17.97 | 10.05 | 18.39 | 87.24 | 26.08 | 12.23 | 27.87 |
| 240 | 108.67 | 27.98 | 11.88 | 31.36 | 87.24 | 26.08 | 12.23 | 27.87 |
| 260 | −174.46 | 57.68 | 16.41 | 77.81 | 87.24 | 26.08 | 12.23 | 27.87 |
| 280 | 53.94 | 21.17 | 11.41 | 21.75 | 87.24 | 26.08 | 12.23 | 27.87 |
| 300 | 122.35 | 26.75 | 11.75 | 29.94 | 87.24 | 26.08 | 12.23 | 27.88 |
| 320 | 45.08 | 21.69 | 11.43 | 22.43 | 87.24 | 26.08 | 12.23 | 27.88 |
| 340 | 179.06 | 26.07 | 11.93 | 27.39 | 87.24 | 26.08 | 12.23 | 27.88 |
| 360 | 29.81 | 16.68 | 10.43 | 16.5 | 87.24 | 26.08 | 12.23 | 27.88 |
| 380 | 1630.32 | 29.2 | 13.09 | 29.83 | 87.24 | 26.08 | 12.23 | 27.88 |
| 400 | 53.38 | 20.33 | 11.02 | 20.7 | 87.24 | 26.08 | 12.23 | 27.88 |
| Simu | 84.46 | 24.71 | 11.66 | 26.46 | 87.23 | 26.09 | 12.23 | 27.87 |
3. Numerical analysis
The goal of this section is twofold:
obtaining optimal values for the upper-sided EWMA TBEA control chart parameters as to minimize the out-of-control for and under the constraint , where is a predefined value for the in-control ;
demonstrating that the choice of the parameter σ does not significantly impact the out-of-control performance of this chart as long as this value is not too small nor too large.
The optimal values for are listed in Table 2 with the corresponding out-of-control values of for (as we are only interested in a decrease in T), (as we are only interested in an increase in X), for four possible choices for and assuming . For instance, in Table 2, when , and the optimal chart parameters are and the corresponding values for the out-of-control are and . From Table 2 we can draw the following conclusions:
Table 2. Optimal values for with the corresponding out-of-control values of for , and .
| 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | |
|---|---|---|---|---|---|
| 0.5 | (–,–) | ||||
| (370.40,–) | |||||
| 0.4 | (0.010,1.773) | (0.025,2.174) | |||
| (105.66,74.04) | (50.77,32.32) | ||||
| 0.3 | (0.025,2.174) | (0.045,2.387) | (0.070,2.515) | ||
| (51.54,32.55) | (30.55,18.04) | (20.50,11.38) | |||
| 0.2 | (0.040,2.348) | (0.070,2.515) | (0.100,2.591) | (0.145,2.639) | |
| (31.30,17.51) | (20.74,11.40) | (14.85,7.67) | (11.19,5.55) | ||
| 0.1 | (0.060,2.474) | (0.090,2.571) | (0.135,2.634) | (0.180,2.645) | (0.240,2.627) |
| (21.40,10.76) | (15.16,7.37) | (11.32,5.40) | (8.76,3.84) | (6.99,2.74) | |
| 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | |
| 0.5 | (–,–) | ||||
| (370.40,–) | |||||
| 0.4 | (0.010,1.774) | (0.025,2.174) | |||
| (106.19,74.55) | (51.11,32.63) | ||||
| 0.3 | (0.025,2.174) | (0.045,2.387) | (0.070,2.515) | ||
| (51.88,32.87) | (30.79,18.25) | (20.68,11.53) | |||
| 0.2 | (0.040,2.348) | (0.065,2.496) | (0.100,2.592) | (0.140,2.638) | |
| (31.53,17.72) | (20.91,11.27) | (14.99,7.80) | (11.32,5.57) | ||
| 0.1 | (0.060,2.474) | (0.090,2.572) | (0.135,2.634) | (0.175,2.648) | (0.225,2.639) |
| (21.57,10.92) | (15.30,7.50) | (11.44,5.49) | (8.88,3.89) | (7.10,2.75) | |
| 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | |
| 0.5 | (–,–) | ||||
| (370.40,–) | |||||
| 0.4 | (0.010,1.775) | (0.025,2.175) | |||
| (106.83,75.16) | (51.53,33.01) | ||||
| 0.3 | (0.025,2.175) | (0.045,2.387) | (0.070,2.515) | ||
| (52.30,33.26) | (31.08,18.51) | (20.90,11.71) | |||
| 0.2 | (0.040,2.348) | (0.065,2.496) | (0.095,2.584) | (0.135,2.636) | |
| (31.82,17.97) | (21.13,11.45) | (15.17,7.81) | (11.47,5.61) | ||
| 0.1 | (0.055,2.449) | (0.090,2.573) | (0.130,2.632) | (0.170,2.651) | (0.215,2.646) |
| (21.79,10.76) | (15.47,7.64) | (11.59,5.53) | (9.02,3.96) | (7.23,2.80) | |
| 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | |
| 0.5 | (–,–) | ||||
| (370.40,–) | |||||
| 0.4 | (0.010,1.777) | (0.025,2.176) | |||
| (108.43,76.68) | (52.57,33.96) | ||||
| 0.3 | (0.020,2.085) | (0.045,2.387) | (0.065,2.496) | ||
| (53.33,32.51) | (31.81,19.15) | (21.44,11.90) | |||
| 0.2 | (0.040,2.348) | (0.065,2.496) | (0.090,2.574) | (0.125,2.630) | |
| (32.53,18.61) | (21.66,11.92) | (15.60,8.01) | (11.84,5.74) | ||
| 0.1 | (0.055,2.449) | (0.085,2.562) | (0.120,2.624) | (0.155,2.652) | (0.195,2.658) |
| (22.31,11.21) | (15.89,7.83) | (11.95,5.64) | (9.34,4.06) | (7.53,2.91) | |
No matter the value of σ, when we exactly obtain (as expected). In this case, it exists an infinite number of couples exactly satisfying the constraint . These couples are denoted with ‘(–,–)’. It has to be noted that without the ‘continuousify’ technique used in this paper, it would have been impossible to exactly obtain due to the discrete nature of the random variable .
No matter the value of σ, the out-of-control values monotonically decrease when the values of decrease and/or the values of increase. Due to the symmetry of and in the definition of the random variable , the performance of the distribution-free upper-sided EWMA TBEA chart is the same for any combination of or where and are two probabilities in . For this reason, only the lower side of each table is presented, being the upper side immediately be derived by symmetry. For example, if , the optimal parameters and corresponding out-of-control and for and are the same as the ones for and , i.e. , and .
As long as , the optimal design parameters and the out-of-control and values are almost the same. For instance, if and , then the optimal parameters are (irrespective of the value of σ) and the out-of-control and values are , , and when , respectively.
4. Comparative studies
The goal of this section is to compare the proposed upper-sided distribution-free EWMA TBEA chart with the three parametric Shewhart type control charts introduced in [24] based on statistics , and . It is important to note that these statistics depend on standardized versions and of X and T, respectively, where and are the in-control mean values for X and T. The 2-parameters distributions considered in [24] were (i) the gamma, lognormal, normal and Weibull distributions for the amplitude X and (ii) the gamma, lognormal and Weibull distributions for the time between events T, leading to a combination of 11 scenarios. For more details concerning the definition of statistics , and and the parametrization of these distributions, do refer to Rahali et al. [24]. In this paper, we will only investigate two scenarios:
Scenario #1: a Normal distribution for X with in-control mean and standard-deviation and a gamma distribution for T with in-control mean and standard-deviation , i.e. and .
Scenario #2: a Normal distribution for X with in-control mean and standard-deviation and a Weibull distribution for T with in-control mean and standard-deviation , i.e. and .
In this parametric framework, when an upper shift is occurring, it can be due to: (i) either a mean shift in the amplitude X from to where is the parameter quantifying the change in the amplitude, ii) or a mean shift in the time T from to where is the parameter quantifying the change in the time, (ii) or also a change in both the amplitude X from to and the time T from to .
As it is usually very difficult to know the actual values of and , we will use the Expected Average Run Length () criterion and, more particularly:
- the for X (assuming ) defined as:
- the for T (assuming ) defined as:
- the for both of X and T defined as:
where and are the ‘range of possible shifts’ for and , respectively, and are the p.m.f. (probability mass functions) of the shifts and over and , respectively. Since the goal of a TBEA control chart is to detect an increase in the amplitude X and/or a decrease in the time between events T, we suggest to define and . As the distributions of and are unknown, we assume that and are the p.m.f. of discrete uniform distributions on and , respectively.
In the parametric framework, the values , and depend on the values , and that can be computed using formulas presented in [24]. Concerning the distribution-free upper-sided EWMA TBEA chart, the same formulas for , and can be used with the difference that, for each parametric scenario, the values of and have to be transformed into equivalent probabilities and and the values , and have to be replaced by , and , that can be computed using (6). This allows a direct comparison between the parametric methods proposed in [24] and the distribution-free method proposed in this paper.
The results of , and for the distribution-free upper-sided EWMA TBEA control chart are in Table 3 (see the values in bold) for both scenarios #1 and #2, i.e.
, and for scenario #1,
, and for scenario #2.
Table 3. Values , and of the distribution-free upper-sided EWMA TBEA control chart for scenarios #1 and #2.
| Scenario #1 | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| 1 | 1.05 | 1.1 | 1.15 | 1.2 | 1.25 | 1.3 | |||
| 0.5 | 0.6918 | 0.8416 | 0.9333 | 0.9773 | 0.9938 | 0.9987 | |||
| (λ,K) | (λ,K) | (λ,K) | (λ,K) | (λ,K) | (λ,K) | (λ,K) | |||
| 1 | 0.5 | (–, –) | (0.020, 2.084) | (0.045, 2.387) | (0.065, 2.496) | (0.075, 2.532) | (0.075, 2.532) | (0.080, 2.547) | |
| (370.40, –) | (54.45, 33.49) | (26.63, 14.05) | (19.35, 9.30) | (16.93, 7.71) | (16.15, 7.04) | (15.93, 7.05) | 24.91 | ||
| 0.95 | 0.4007 | (0.010, 1.774) | (0.045, 2.387) | (0.075, 2.532) | (0.100, 2.592) | (0.110, 2.608) | (0.115, 2.615) | (0.115, 2.615) | |
| (106.86, 75.17) | (32.03, 19.35) | (18.27, 9.50) | (13.99, 6.65) | (12.48, 5.58) | (11.98, 5.25) | (11.84, 5.13) | 16.77 | ||
| 0.90 | 0.3105 | (0.020, 2.084) | (0.065, 2.496) | (0.110, 2.608) | (0.140, 2.638) | (0.150, 2.643) | (0.155, 2.644) | (0.160, 2.646) | |
| (55.20, 34.16) | (22.13, 12.48) | (13.74, 6.97) | (10.84, 5.02) | (9.78, 4.23) | (9.42, 3.97) | (9.32, 3.94) | 12.53 | ||
| 0.85 | 0.2333 | (0.035, 2.301) | (0.085, 2.560) | (0.140, 2.638) | (0.175, 2.648) | (0.190, 2.648) | (0.195, 2.647) | (0.200, 2.647) | |
| (36.62, 21.45) | (17.01, 9.04) | (11.10, 5.36) | (8.92, 3.89) | (8.11, 3.30) | (7.83, 3.09) | (7.75, 3.06) | 10.12 | ||
| 0.80 | 0.1706 | (0.045, 2.387) | (0.105, 2.601) | (0.165, 2.647) | (0.205, 2.645) | (0.225, 2.639) | (0.235, 2.634) | (0.235, 2.634) | |
| (27.93, 15.17) | (14.12, 7.18) | (9.48, 4.32) | (7.72, 3.14) | (7.04, 2.66) | (6.81, 2.51) | (6.75, 2.45) | 8.65 | ||
| 0.75 | 0.1220 | (0.055, 2.449) | (0.120, 2.621) | (0.185, 2.648) | (0.235, 2.634) | (0.255, 2.622) | (0.260, 2.618) | (0.265, 2.614) | |
| (23.28, 12.04) | (12.38, 6.02) | (8.47, 3.65) | (6.94, 2.66) | (6.35, 2.22) | (6.15, 2.05) | (6.09, 2.01) | 7.73 | ||
| 0.70 | 0.0858 | (0.060, 2.474) | (0.135, 2.634) | (0.205, 2.645) | (0.250, 2.625) | (0.275, 2.606) | (0.280, 2.602) | (0.280, 2.602) | |
| (20.58, 10.06) | (11.29, 5.35) | (7.82, 3.24) | (6.44, 2.29) | (5.90, 1.88) | (5.72, 1.72) | (5.66, 1.66) | 7.14 | ||
| 45.08 | 18.16 | 11.48 | 9.14 | 8.28 | 7.99 | 7.90 | 10.49 | ||
| Scenario #2 | |||||||||
| 1 | 1.05 | 1.1 | 1.15 | 1.2 | 1.25 | 1.3 | |||
| 0.5 | 0.5985 | 0.6913 | 0.7732 | 0.8412 | 0.8943 | 0.9331 | |||
| (λ,K) | (λ,K) | (λ,K) | (λ,K) | (λ,K) | (λ,K) | (λ,K) | |||
| 1 | 0.5 | (–, –) | (0.010, 1.774) | (0.020, 2.084) | (0.035, 2.301) | (0.045, 2.387) | (0.055, 2.449) | (0.065, 2.496) | |
| (370.40, –) | (107.63, 75.90) | (54.62, 33.64) | (35.52, 20.48) | (26.68, 14.09) | (22.00, 10.94) | (19.36, 9.31) | 44.30 | ||
| 0.95 | 0.300027 | (0.025, 2.174) | (0.045, 2.387) | (0.070, 2.515) | (0.090, 2.572) | (0.115, 2.615) | (0.130, 2.631) | (0.145, 2.640) | |
| (51.89, 32.88) | (31.00, 18.43) | (21.34, 12.09) | (16.25, 8.57) | (13.35, 6.76) | (11.61, 5.55) | (10.55, 4.87) | 17.35 | ||
| 0.90 | 0.129897 | (0.050, 2.420) | (0.085, 2.560) | (0.120, 2.621) | (0.155, 2.644) | (0.180, 2.648) | (0.210, 2.644) | (0.230, 2.636) | |
| (23.95, 12.21) | (16.78, 8.60) | (12.66, 6.26) | (10.17, 4.77) | (8.63, 3.74) | (7.67, 3.15) | (7.06, 2.74) | 10.50 | ||
| 0.85 | 0.034429 | (0.070, 2.515) | (0.105, 2.601) | (0.150, 2.643) | (0.190, 2.648) | (0.230, 2.636) | (0.255, 2.622) | (0.275, 2.606) | |
| (17.53, 8.00) | (12.89, 5.81) | (10.00, 4.43) | (8.19, 3.38) | (7.03, 2.69) | (6.28, 2.16) | (5.81, 1.80) | 8.37 | ||
| 0.80 | 0.004493 | (0.080, 2.547) | (0.115, 2.615) | (0.160, 2.646) | (0.200, 2.647) | (0.240, 2.631) | (0.270, 2.610) | (0.290, 2.593) | |
| (16.08, 7.17) | (11.96, 5.23) | (9.35, 3.96) | (7.69, 3.01) | (6.62, 2.37) | (5.93, 1.88) | (5.49, 1.53) | 7.84 | ||
| 0.75 | 0.000222 | (0.080, 2.547) | (0.115, 2.615) | (0.160, 2.646) | (0.205, 2.645) | (0.245, 2.628) | (0.275, 2.606) | (0.290, 2.593) | |
| (15.89, 7.01) | (11.83, 5.12) | (9.26, 3.89) | (7.62, 2.99) | (6.56, 2.34) | (5.88, 1.86) | (5.45, 1.48) | 7.77 | ||
| 0.70 | 0.000003 | (0.060, 2.474) | (0.135, 2.634) | (0.205, 2.645) | (0.250, 2.625) | (0.275, 2.606) | (0.280, 2.602) | (0.280, 2.602) | |
| (15.88, 7.00) | (11.83, 5.12) | (9.25, 3.88) | (7.62, 2.99) | (6.56, 2.34) | (5.88, 1.85) | (5.44, 1.48) | 7.76 | ||
| 23.54 | 16.05 | 11.98 | 9.59 | 8.13 | 7.21 | 6.63 | 9.93 | ||
In Table 3, we also have the value of and (which depend on the scenario) corresponding to the values and , respectively. For each of these combinations or we have the optimal parameters with the corresponding values for . For example, in scenario #1, the combination corresponds to and the optimal parameters for the distribution-free upper-sided EWMA TBEA control chart are with .
The values of , and for the 3 parametric Shewhart control charts proposed in [24] (based on statistics , and ) are presented in Table 4 for scenarios #1 and #2. The upper control limits used for each case have also been recorded in this table. A comparison between Tables 3 and 4 immediately shows that, no matter the scenario or the statistic considered, the values of , and for the distribution-free upper-sided EWMA TBEA control chart are always smaller than the ones obtained for the parametric Shewhart control charts proposed in [24], thus showing the advantage of using the proposed distribution-free control chart in situations where the distributions for T and X are unknown.
Table 4. Values , and of the 3 parametric Shewhart control charts proposed in [24] for scenarios #1 and #2.
| Scenario #1 | Scenario #2 | |||||
|---|---|---|---|---|---|---|
| 0.5550 | 1.9692 | 2.9115 | 0.5470 | 1.6742 | 2.6171 | |
| 52.4749 | 93.1968 | 134.3478 | 85.9319 | 121.0851 | 110.8255 | |
| 55.3093 | 44.5776 | 41.6612 | 69.5180 | 57.4231 | 57.5436 | |
| 10.9375 | 14.8817 | 18.9865 | 18.8108 | 20.8753 | 20.5259 | |
5. Illustrative example
We consider the same illustrative example as in [24], which is based on a real data set concerning the time (in days) between fires in forests of the french region ‘Provence -- Alpes -- Côte D'Azur’ and their amplitudes (burned surface in , where only surfaces larger than have been included). This data set reports a total of 92 fires that have been divided into two subsets:
47 fires, from October 2016 to approximately mid-June 2017. This subset, corresponding to the ‘low season’ for fires, is used here as a Phase I data set.
45 fires, from approximately mid-June 2017 to the end of September 2017. This subset, corresponding to the ‘high season’ for fires, is used here as a Phase II data set.
The dates (from October 1st 2016, in days), the times between fires as well as their amplitudes have been recorded in Table 5. The values of and are also plotted in Figure 3 (top and middle): it is evident that the Phase II values of are shorter(larger) than those observed during Phase I.
Table 5. Phase I and II values of , , , , , , and for the forest fires example.
| Phase 1 | Phase 2 | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 9 | 9 | 3.68 | 1 | −1 | −1.0 | −0.917 | 0.000 | 258 | 1 | 1.00 | −1 | −1 | 0.0 | −0.078 | 0.000 |
| 26 | 17 | 1.99 | 1 | −1 | −1.0 | −0.802 | 0.000 | 260 | 2 | 3.70 | −1 | −1 | 0.0 | 0.119 | 0.008 |
| 60 | 34 | 6.00 | 1 | 1 | 0.0 | −0.081 | 0.000 | 262 | 2 | 3.17 | −1 | −1 | 0.0 | −0.063 | 0.003 |
| 67 | 7 | 1.19 | 1 | −1 | −1.0 | −0.901 | 0.000 | 265 | 3 | 18.40 | 0 | 1 | 0.5 | 0.333 | 0.026 |
| 70 | 3 | 135.80 | 0 | 1 | 0.5 | 0.552 | 0.039 | 268 | 3 | 1.00 | 0 | −1 | −0.5 | −0.145 | 0.014 |
| 72 | 2 | 14.37 | −1 | 1 | 1.0 | 1.113 | 0.114 | 269 | 1 | 2.22 | −1 | −1 | 0.0 | 0.208 | 0.028 |
| 86 | 14 | 8.10 | 1 | 1 | 0.0 | −0.104 | 0.099 | 271 | 2 | 19.09 | −1 | 1 | 1.0 | 1.001 | 0.096 |
| 88 | 2 | 32.31 | −1 | 1 | 1.0 | 0.892 | 0.154 | 272 | 1 | 2.00 | −1 | −1 | 0.0 | 0.027 | 0.091 |
| 94 | 6 | 3.07 | 1 | −1 | −1.0 | −1.056 | 0.069 | 274 | 2 | 34.28 | −1 | 1 | 1.0 | 1.086 | 0.161 |
| 95 | 1 | 10.03 | −1 | 1 | 1.0 | 0.867 | 0.125 | 276 | 2 | 3.00 | −1 | −1 | 0.0 | 0.070 | 0.154 |
| 96 | 1 | 7.93 | −1 | 1 | 1.0 | 1.033 | 0.189 | 277 | 1 | 6.63 | −1 | 1 | 1.0 | 0.955 | 0.210 |
| 97 | 1 | 1.50 | −1 | −1 | 0.0 | 0.409 | 0.204 | 278 | 1 | 4.47 | −1 | −1 | 0.0 | −0.097 | 0.189 |
| 103 | 6 | 23.30 | 1 | 1 | 0.0 | −0.116 | 0.182 | 285 | 7 | 8.24 | 1 | 1 | 0.0 | 0.160 | 0.187 |
| 106 | 3 | 3.73 | 0 | −1 | −0.5 | −0.708 | 0.120 | 286 | 1 | 769.45 | −1 | 1 | 1.0 | 1.024 | 0.246 |
| 109 | 3 | 4.73 | 0 | −1 | −0.5 | −0.677 | 0.064 | 287 | 1 | 4.37 | −1 | −1 | 0.0 | −0.144 | 0.218 |
| 111 | 2 | 3.19 | −1 | −1 | 0.0 | 0.179 | 0.072 | 288 | 1 | 90.70 | −1 | 1 | 1.0 | 0.961 | 0.270 |
| 113 | 2 | 6.25 | −1 | 1 | 1.0 | 1.032 | 0.139 | 289 | 1 | 11.49 | −1 | 1 | 1.0 | 1.044 | 0.324 |
| 114 | 1 | 3.60 | −1 | −1 | 0.0 | −0.155 | 0.118 | 295 | 6 | 3590.78 | 1 | 1 | 0.0 | 0.033 | 0.304 |
| 115 | 1 | 6.12 | −1 | 1 | 1.0 | 1.112 | 0.188 | 296 | 1 | 1427.92 | −1 | 1 | 1.0 | 0.949 | 0.349 |
| 118 | 3 | 1.50 | 0 | −1 | −0.5 | −0.740 | 0.123 | 297 | 1 | 255.96 | −1 | 1 | 1.0 | 1.054 | 0.399 |
| 122 | 4 | 1.33 | 1 | −1 | −1.0 | −1.009 | 0.044 | 298 | 1 | 1.00 | −1 | −1 | 0.0 | −0.051 | 0.367 |
| 134 | 12 | 1.42 | 1 | −1 | −1.0 | −1.037 | 0.000 | 302 | 4 | 13.88 | 1 | 1 | 0.0 | −0.074 | 0.336 |
| 137 | 3 | 5.75 | 0 | 1 | 0.5 | 0.629 | 0.044 | 303 | 1 | 138.28 | −1 | 1 | 1.0 | 1.117 | 0.391 |
| 140 | 3 | 3.47 | 0 | −1 | −0.5 | −0.507 | 0.005 | 305 | 2 | 8.90 | −1 | 1 | 1.0 | 1.153 | 0.444 |
| 142 | 2 | 13.31 | −1 | 1 | 1.0 | 1.217 | 0.090 | 308 | 3 | 1.50 | 0 | −1 | −0.5 | −0.342 | 0.389 |
| 143 | 1 | 26.31 | −1 | 1 | 1.0 | 1.041 | 0.157 | 312 | 4 | 34.63 | 1 | 1 | 0.0 | −0.217 | 0.347 |
| 144 | 1 | 18.54 | −1 | 1 | 1.0 | 0.923 | 0.210 | 313 | 1 | 82.56 | −1 | 1 | 1.0 | 0.811 | 0.379 |
| 146 | 2 | 66.17 | −1 | 1 | 1.0 | 1.124 | 0.274 | 314 | 1 | 2.00 | −1 | −1 | 0.0 | −0.019 | 0.351 |
| 147 | 1 | 9.90 | −1 | 1 | 1.0 | 0.916 | 0.319 | 315 | 1 | 162.08 | −1 | 1 | 1.0 | 1.071 | 0.402 |
| 150 | 3 | 4.22 | 0 | −1 | −0.5 | −0.534 | 0.260 | 319 | 4 | 3.26 | 1 | −1 | −1.0 | −1.056 | 0.300 |
| 157 | 7 | 34.28 | 1 | 1 | 0.0 | −0.110 | 0.234 | 321 | 2 | 285.91 | −1 | 1 | 1.0 | 0.729 | 0.330 |
| 161 | 4 | 2.23 | 1 | −1 | −1.0 | −1.102 | 0.140 | 322 | 1 | 2.00 | −1 | −1 | 0.0 | −0.283 | 0.287 |
| 162 | 1 | 1.84 | −1 | −1 | 0.0 | 0.152 | 0.141 | 325 | 3 | 11.57 | 0 | 1 | 0.5 | 0.347 | 0.291 |
| 163 | 1 | 2.88 | −1 | −1 | 0.0 | −0.018 | 0.130 | 334 | 9 | 34.70 | 1 | 1 | 0.0 | 0.068 | 0.275 |
| 164 | 1 | 21.46 | −1 | 1 | 1.0 | 1.087 | 0.197 | 335 | 1 | 431.00 | −1 | 1 | 1.0 | 1.150 | 0.337 |
| 165 | 1 | 4.46 | −1 | −1 | 0.0 | −0.001 | 0.183 | 336 | 1 | 10.89 | −1 | 1 | 1.0 | 1.003 | 0.383 |
| 166 | 1 | 58.27 | −1 | 1 | 1.0 | 1.034 | 0.243 | 340 | 4 | 1.00 | 1 | −1 | −1.0 | −1.004 | 0.286 |
| 167 | 1 | 8.84 | −1 | 1 | 1.0 | 0.863 | 0.286 | 346 | 6 | 1.50 | 1 | −1 | −1.0 | −0.921 | 0.202 |
| 180 | 13 | 1.03 | 1 | −1 | −1.0 | −0.905 | 0.203 | 347 | 1 | 1.17 | −1 | −1 | 0.0 | 0.100 | 0.195 |
| 187 | 7 | 16.57 | 1 | 1 | 0.0 | 0.156 | 0.199 | 349 | 2 | 1.27 | −1 | −1 | 0.0 | 0.129 | 0.190 |
| 201 | 14 | 4.96 | 1 | −1 | −1.0 | −1.084 | 0.110 | 350 | 1 | 26.25 | −1 | 1 | 1.0 | 1.098 | 0.254 |
| 202 | 1 | 1.37 | −1 | −1 | 0.0 | −0.087 | 0.096 | 353 | 3 | 11.66 | 0 | 1 | 0.5 | 0.332 | 0.259 |
| 205 | 3 | 23.39 | 0 | 1 | 0.5 | 0.498 | 0.124 | 354 | 1 | 3.03 | −1 | −1 | 0.0 | 0.127 | 0.250 |
| 225 | 20 | 1.70 | 1 | −1 | −1.0 | −1.032 | 0.043 | 355 | 1 | 12.00 | −1 | 1 | 1.0 | 1.130 | 0.311 |
| 247 | 22 | 5.30 | 1 | 0 | −0.5 | −0.727 | 0.000 | 356 | 1 | 1.00 | −1 | −1 | 0.0 | −0.206 | 0.275 |
| 248 | 1 | 15.64 | −1 | 1 | 1.0 | 1.161 | 0.081 | ||||||||
| 257 | 9 | 5.14 | 1 | −1 | −1.0 | −0.921 | 0.011 | ||||||||
Figure 3.
Time in days between fires (top), amplitudes as the burned surface in ha (middle) and the distribution-free EWMA TBEA chart with statistic (bottom) corresponding to the data set in Table 5.
In order to compute the upper control-limit of the distribution-free EWMA TBEA chart, the following values have been fixed: , , and . Using the results in Table 2 we have and and we get
From the Phase I data set, the following in-control median values have been estimated and . These values are used to compute the values , , and in Table 5. As it can be noticed, for some dates we have : for these values, we have . This is not supposed to happen as is supposed to be a continuous random variable but, due to the measurement scale (days), this situation actually may occur. In this case, we have decided to keep the corresponding values and to assign (instead of or ). For this reason, some values of and the corresponding values for are obtained by randomly generating a random variable, as it is already the case for values . For instance, in Table 5, when we have and the corresponding value for has been randomly generated from a distribution (). When we have and he corresponding value for has been randomly generated from a distribution ().
The values have been computed using (2) for both Phase I and II data sets. They are recorded in Table 5 and plotted in Figure 3 (bottom) along with the distribution-free EWMA TBEA upper control limit :
For the Phase I data set, all the values are below the upper control limit ; therefore, this data set is in-control and the estimated median values and can be used for the Phase II monitoring.
For the Phase II data set, the distribution-free EWMA TBEA detects several out-of-control situations during the period mid-June 2017 – end of September 2017, (see also the bold values in Table 5), confirming that a decrease in the time between fires occurred with a concurrent increase in the amplitude of these fires. Similar conclusions have been obtained using the parametric approaches in [24] and assuming a lognormal distribution for both and .
It is interesting to investigate the robustness of the after the generation of new normal random values for . In this case, are the new totally different from the others? Is it possible to detect the same out-of-control situations? How robust is the ‘continuousify’ method if it is replicated several times? In order to answer these questions, we plotted, in Figure 4, 10 replicated sequences of corresponding to the same Phase I and II fires example. The , , , , and are exactly the same as in Table 5: only the have been randomly generated and the recomputed. As it can be seen, the 10 trajectories are quite similar and none of them significantly diverges from the others. During the Phase I they are all below the (confirming that the process is actually in-control) and during the Phase II, they all exhibit out-of-control situations more or less at the same moments (the ‘peaks’ occur almost at the same time). Therefore, we can conclude that the ‘continuousify’ method is robust vs. the random generation of the values.
Figure 4.
10 new trajectories for the based on randomly regenerated values corresponding to the data set in Table 5.
6. Conclusions
In this paper we have investigated a distribution-free EWMA control chart based on sign statistics for monitoring time between events and amplitude data. Implementing a distribution-free control chart allows the problem of estimating the in-control distributions of time between events and amplitudes to be overcome. Only a couple of selected quantiles from the in-control distributions need to be estimated to start the implementation of the EWMA TBEA control chart. Using the proposed distribution-free EWMA TBEA control chart allows to efficiently monitor TBEA data with an out-of-control performance significantly better than any parametric Shewhart TBEA control charts currently available in literature. Being the EWMA TBEA control chart based on a discrete sample statistic, we have defined a technique, called ‘continuousify’, which allows to compute the values for the EWMA scheme by using Markov chains in a reliable and replicable way.
Future research in the same area will consider the case of possible ties in the data, i.e. situations where or (like it happens in the Illustrative example). In this case, the distribution of and are no longer the same and this new situation is worth to be investigated. Furthermore, this technique can be extended to any kind of discrete distribution like the Poisson or the binomial distribution and zero-inflated versions of these distributions, for instance. It could also be adapted to work with the multivariate version of the EWMA for multivariate discrete data like multivariate Poisson data.
Acknowledgments
The research activities of Prof. G. Celano have been financed by the University of Catania within the project Piano della Ricerca Dipartimentale 2016-2018 of the Department of Civil Engineering and Architecture.
Disclosure statement
No potential conflict of interest was reported by the author(s).
ORCID
Shu Wu http://orcid.org/0000-0002-9175-892X
Philippe Castagliola http://orcid.org/0000-0002-9532-4029
Giovanni Celano http://orcid.org/0000-0001-7871-7499
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