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. Author manuscript; available in PMC: 2023 Jul 27.
Published before final editing as: Tob Control. 2022 Jan 27:tobaccocontrol-2021-056850. doi: 10.1136/tobaccocontrol-2021-056850

COMPARISON OF NICOTINE EMISSIONS RATE, “NICOTINE FLUX”, FROM HEATED, ELECTRONIC, AND COMBUSTIBLE TOBACCO PRODUCTS: DATA, TRENDS, AND RECOMMENDATIONS FOR REGULATION

Mario El Hourani 1,3, Alan Shihadeh 1,3,*, Soha Talih 1,3, Thomas Eissenberg 2,3; the CSTP Nicotine Flux Work Group
PMCID: PMC9325916  NIHMSID: NIHMS1772657  PMID: 35086911

Abstract

Tobacco smoking is a major cause of disease and premature death worldwide. While nicotine is recognized as the main addictive component in tobacco smoke, the total nicotine amount emitted (nicotine yield) and the rate of nicotine emission per second (“nicotine flux”) contribute to the abuse liability of a given product. These variables can be regulated for public health ends, and conveniently so for electronic cigarettes or electronic nicotine delivery systems (ENDS). In this study we computed nicotine flux from previously reported values of yield and puff topography for a wide range of tobacco products. We found that nicotine flux varied widely across tobacco products, from less than 0.1 μg/s to more than 100 μg/s, and that since 2015 the upper limit of the ENDS nicotine flux range has risen significantly and is now approaching that of combustible cigarettes. We also found that products that differ in nicotine flux may exhibit similar nicotine yields due to differences in user puffing behavior. Nicotine flux is a tool that can be used to regulate nicotine emissions of tobacco products, including ENDS.

INTRODUCTION

Despite decades of tobacco control efforts, tobacco smoking remains one of the leading causes of premature death globally, estimated at 8 million deaths per year, and a major threat to public health.[1] The psychomotor stimulant nicotine is the main addictive agent in tobacco smoke and, without it, tobacco consumption would not be sustained.[2, 3] As with other abused drugs, the dose and the speed at which nicotine reaches brain are critical to producing the addictive character of tobacco smoking.[4] In principle, more rapid delivery and greater dose result in greater reinforcement and greater abuse liability.[5] One reason combustible cigarettes are addictive is that inhaled tobacco smoke delivers nicotine to the brain in seconds, more rapidly even than intravenous nicotine delivery.[6] Historically, nicotine yield has served as the metric for characterizing the amount of nicotine emitted by different combustible cigarette products.[7] Yield is defined as the mass of nicotine emitted through the mouth end of a tobacco product per unit of consumption (e.g., milligrams of nicotine per cigarette; mg/cig). The rate at which nicotine is delivered, the yield per unit time, is referred to as the “nicotine flux” (mg/s or μg/s).[8] Because combustible cigarettes a made in a standard size, and are consumed in roughly five minutes, nicotine yield and nicotine flux are closely coupled with combustible cigarettes – a cigarette with a high yield will also have a high flux.

On the other hand, with electronic nicotine delivery systems (ENDS) and other products whose use patterns vary widely, the yield and the flux are not coupled closely. A product may have low yield and high flux (e.g., the one-puff “dokha”[9]) or vice-versa (e.g., nicotine patch). Typically, an ENDS product is consumed during multiple use sessions spanning a period of one to several days, depending on such factors as the size of the reservoir containing the nicotine solution and the electrical power of the device. Therefore, the nicotine yield of the product per unit sold may not be relevant to the yield obtained during a single use session. For example, a single JUUL pod emits roughly the same amount of nicotine as an entire pack of cigarettes but is unlikely to be consumed entirely in a single-use session.[10] Even the notion of a use session for an ENDS product may be difficult to define. Does taking a single puff just before entering an office building constitute a “session”? Nicotine patches, too, can deliver a dose of nicotine over a day that is comparable to a pack of cigarettes. Clearly, a comparison of the yield of a JUUL pod, a nicotine patch, and a cigarette stick has little value because the consumption patterns differ greatly; as a regulatory target, yield is not a useful construct. Nicotine flux, on the other hand, allows comparisons across products and product classes because it normalizes nicotine emission by time. In doing so, flux also highlights the key factor of speed of delivery: nicotine flux is the theoretical upper limit of the rate at which nicotine can reach the brain. As we have discussed elsewhere,[11] to be enforceable a flux standard implies that only closed systems will be allowed on the market.

Figure 1 illustrates by analogy the relationship between nicotine flux, liquid nicotine concentration, device power, time, and nicotine yield for ENDS products. The large tank can be thought of as the liquid reservoir of an ENDS product, while the small container can be considered the mouth of the user. The nicotine concentration of the liquid in the tank was prepared by dissolving a given mass, m, of nicotine (mg) in a given volume, V, of liquid (mL), resulting in a liquid nicotine concentration C = m/V (mg/mL). When a puff is executed, the rate at which liquid is aerosolized by the ENDS device (i.e., in the form of an inhalable aerosol) and delivered to the mouth of the user is represented by opening the tap, allowing the flow to commence at some rate Q (mL/s). The nicotine flux is the product of the nicotine concentration C and the volume flow rate Q. To a close first approximation, Q is directly proportional to the power (P, Watts); greater power translates to a more open tap in Fig 1. As a result, nicotine flux is directly proportional to the product of C and P. Finally, the amount of nicotine collected from the tap while the valve was open is the yield, which is simply the product of the flux and time. In this study, we sought to estimate nicotine flux for a wide range of tobacco products to provide a base against which a potential ENDS product regulation could be considered. To date, extant EU and proposed US regulations have focused exclusively on limiting liquid nicotine concentration,[12, 13] an approach which, counter to the stated aims of those regulations, constrains neither yield nor flux, and therefore does not constrain exposure (i.e., nicotine dose inhaled by the user).

Figure 1.

Figure 1.

Relationship between liquid nicotine concentration, device power, flux (nicotine emission rate), and yield for an ENDS device by analogy to a reservoir emptying into a container through a valve and tap assembly. In this analogy, the electrical power of the ENDS device determines the degree to which the tap is open during a puff; greater power means a more open valve.

METHODS

Nicotine flux can be computed from published reports on tobacco product yields as the ratio of the yield to the cumulative puffing time of an inhaled tobacco product (e.g., a cigarette or pipe) or as the ratio of the yield to the cumulative time of use of a product that emits nicotine continuously (e.g., a nicotine patch).

For inhaled products, we searched the Scopus database using the following Boolean expression: (“nicotine” OR “nicotine yield”) AND (“flow rate” OR “puff duration” OR “interpuff interval” OR “puff volume” OR “topography”). The search resulted in 651 documents, of which 39 reported values of nicotine yield, puff duration, and number of puffs; these 39 documents were retained for analysis.

The nicotine flux was computed as:

Nicotine flux(μgs)=1000*Nicotine yield(mgunit)Total puffnumber (puffsunit)*puff duration(spuff)

For patch and gum products, we computed the flux as:

Nicotine flux(μgs)=1000*Nicotine dose(mgunit)Total time of consumption(sunit)

where the time of consumption was taken as 24 h for patches and 30 min for gum. The dose was taken as that provided by the manufacturer assuming complete release of nicotine during the time of product consumption.

Average (standard deviations) of nicotine fluxes for each tobacco product were determined to compare different products. A simple linear regression was used to test the correlation between year of publication vs. nicotine flux. Statistical significance was taken as p < 0.05.

RESULTS

Published data were available to compute nicotine flux for approximately 90 products, spanning the categories of cigarettes, cigarillos, small cigars, waterpipes, ENDS, heated tobacco products, patches, and nicotine gum. Table S1 of the supplemental material lists the results obtained for tobacco products that were machine smoked by mimicking human puffing patterns or by standard machine smoking regimens (e.g., Canadian Intense, ISO). The nicotine flux across products ranged four orders of magnitude, from less than 0.1 μg/s to more than 100 μg/s, with the low end of the spectrum populated exclusively by nicotine patch and gum products and very low nicotine cigarettes and products above 100 μg/s consisting exclusively of conventional combustible cigarettes. The results are summarized in Table 1.

Table 1.

Computed nicotine flux by tobacco product category. N indicates the number of products reported, while year span indicates years of publication for the studies included. SD = standard deviation.

Flux (μg/s)
Product N Year span Mean (SD) Range
Combustible cigarettes 27 1988–2020 79(32) 29–140
ENDS 52 2015–2021 29(23) 3.7–110
Heated tobacco products 14 2018–2020 31(18) 5.8–58
Waterpipe 8 2003–2019 11(5.6) 5.8–20
Cigars/cigarillos 9 1976–2018 62(35) 12–110
Roll your own 3 1985–2014 69(28) 52–100
Bidi 2 1988–2003 60(6.8) 55–64
Kretek 3 2014 47(16) 29–60
Nicotine patch and gum products 4 2018–2019 0.4(0.48) 0.08–1.1
Very low nicotine cigarettes 1 2019 1.7(-) -

We also found a significant increase in reported flux over time (Figure 2) for ENDS products (4.5μ g/s/year; p<0.001). Whereas prior to 2018, no publications reported products with a flux exceeding 40 ug/s, from 2019 onwards, nearly 40% of the tested products exceeded a flux of 60 μg/s. The upper quartile flux for ENDS products in a given year also increased significantly at a mean rate of 9.5 μg/s/year (p<0.001).

Figure 2.

Figure 2.

Reported nicotine flux of ENDS products by year of manuscript publication. (p<0.001 for both regression lines)

DISCUSSION

Nicotine flux is a performance metric that describes the acute nicotine throughput of a tobacco product, the net outcome of the interactions between numerous product design and operating variables. While nicotine flux represents the rate at which nicotine can enter the human body, and therefore the theoretical limit of the rate of delivery to the brain, the rate is mediated by other factors that influence the pharmacokinetics of nicotine delivery. For inhaled products, these factors include such things as the particle size distribution and freebase-to-protonated nicotine ratio of the aerosol. In this study, we sought to document nicotine flux from a range of tobacco products whose yields and puffing parameters had been reported in the literature. One limitation of this study is that products studied by previous researchers may not represent well the sales-weighted average of each category. A second limitation is that reported smoking machine studies may not have always used representative puffing parameters (e.g., puff velocity, duration, or interpuff interval), biasing nicotine yield, and, therefore, the computed flux. The most accurate analytical determinations of nicotine emissions are made using puffing conditions appropriate to the product in question; for example, users of large sub-Ohm ENDS devices typically draw up to an order of magnitude greater flow rate than a user of a small pod-based device.

We found that for inhalable tobacco products, combustible cigarettes exhibited the greatest average nicotine flux, while waterpipes exhibited the greatest nicotine yield per session. Overall, nicotine patches had the greatest yields but also, owing to the long duration of use per unit, the lowest fluxes. These findings underscore the limitations of nicotine yield as a regulatory construct for tobacco products that vary widely; in these cases, greater yield was associated with lower abuse liability.

We also found significant variability in flux within and across product categories, as illustrated in Figure 3. While ENDS generally exhibited nicotine fluxes lower than those of combustible cigarettes, reports from 2018 onwards began revealing ENDS products whose fluxes were equivalent to combustible cigarettes. Importantly, the 110 μg/s maximum flux reported to date for an ENDS product does not represent an intrinsic physical limit. With products available over the counter today, an ENDS user can readily access a liquid/device combination whose flux exceeds any value yet reported. For example, based on the mathematical model of Talih et al. [14], a device operating at 60 W with an EU-compliant 20 mg/ml nicotine concentration liquid can produce a flux of approximately 240 μg/s, roughly double the maximum reported for any combustible cigarette.

Figure 3.

Figure 3.

Nicotine flux ranges across tobacco products. The dashed line for ENDS represents the capacity of current over-the-counter products to exceed values reported to date.

The current regulatory environment therefore allows marketing ENDS products whose nicotine emission rate exceeds that of the high abuse liability combustible cigarette. Combined with emerging evidence that the convenience of ENDS use leads to far more frequent nicotine administration throughout the day than for combustible cigarettes,[1517] the availability of high-flux ENDS products may portend greater population-wide nicotine dependence than was present prior to the advent of ENDS, if this outcome has not already been realized. Empirical data on the relationship between flux, acute delivery, and dependence is too thin to evaluate this hypothesis at present; such data is urgently needed. Of note, Do et al.[18] recently reported an association between nicotine flux and dependence scores in a pilot study of experienced users of pod-based devices.

Given the approximate doubling of ENDS nicotine flux from 2015 to 2020, policy makers may not have the leeway to wait for a definitive evidence base to emerge, and may find it prudent to regulate flux in the interim. There is little reason to suspect that exceeding the nicotine flux of combustible cigarettes is necessary to improve public health. With this starting point, an upper limit on ENDS nicotine flux could be, at most, 140 μg/s (see Table 1). However, given the greater convenience and greater use frequency observed in ENDS users, this upper limit, if applied to ENDS, may still lead to greater population-level nicotine dependence. For this reason, one potential approach is to use the mean observed for combustible cigarette flux (i.e., approximately 80 mg/sec, see Table 1) as a temporary ceiling for over-the-counter ENDS products, with further adjustments informed by empirical investigations aimed at understanding the abuse liability of ENDS products across populations of particular interest (e.g., nicotine naïve individuals, former smokers at risk for relapse). Of course, if empirical work demonstrates that higher flux ENDS are safe and effective for smoking cessation, these products can be made available to cigarette smokers in a manner that does not risk the health of nicotine-naïve individuals (e.g., restricted access rather than over-the-counter availability). An additional concern is that ENDS aerosols contain varying concentrations of toxicants such as carbonyl species. Thus, minimizing the amount of inhaled aerosol may be desirable because it can reduce user exposure to harmful toxicants. From this perspective, to the extent that a user seeks to attain a given nicotine intake, too low a nicotine flux can, perversely, increase non-nicotine toxicant exposure because it may drive more prolonged puffing bouts.

Policymakers interested in reducing nicotine dependence at the population level would do well to address nicotine flux as a regulatory target and avoid the mistake of using inappropriate proxies (e.g., liquid nicotine concentration) that cannot, by themselves, be used to control the nicotine dose inhaled by ENDS users.

Supplementary Material

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WHAT THIS PAPER ADDS.

  • To date, tobacco product regulation aimed at nicotine abuse liability has been hampered by reliance on metrics which are not relevant to many tobacco products.

  • Nicotine flux, the amount of nicotine emitted per unit time, is a metric of abuse liability that can be deployed across a diverse range of tobacco products, including those that are inhaled, chewed, or applied to the skin.

  • Nicotine flux across products varies from less than 0.1 μg/s to more than 100 μg/s, and for electronic cigarettes has been rising at an average rate of 5 μg/s/year since 2015.

FUNDING SUPPORT

This research is supported by grant number U54DA036105 from the National Institute on Drug Abuse of the National Institutes of Health and the Center for Tobacco Products of the US Food and Drug Administration.

Footnotes

Publisher's Disclaimer: DISCLAIMER

Publisher's Disclaimer: The content is solely the responsibility of the authors and does not necessarily represent the views of the NIH or the FDA.

DECLARATION OF INTERESTS

The authors declare the following competing financial interest: Drs. Eissenberg and Shihadeh are paid consultants in litigation against the tobacco industry and also the electronic cigarette industry and are named on one patent for a device that measures the puffing behavior of electronic cigarette users. Dr. Eissenberg is also named on a patent for a smartphone app that determines electronic cigarette device and liquid characteristics.

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