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Scientific Reports logoLink to Scientific Reports
. 2022 Dec 7;12:21167. doi: 10.1038/s41598-022-25691-4

Road to entire insulation for resonances from a forced mechanical system

Guangnan Zhu 1, Qingjie Cao 1,✉, Zhenkun Wang 2, Yuntian Zhang 1, Yushu Chen 1, Ko-Choong Woo 3
PMCID: PMC9729684  PMID: 36477007

Abstract

The effective solution to avoid machinery damage caused by resonance has been perplexing the field of engineering as a core research direction since the resonance phenomenon was discovered by Euler in 1750. Numerous attempts have been performed to reduce the influence of resonance since the earlier of last century, by introducing a nonlinear structure or a closed-loop control system. However, the existed methodologies cannot eliminate resonance completely even extra problems were introduced inevitably, which means the technical choke-point of resonance-free remains unsolved. Here we propose a designable archetype model, which establishes a mapping between the mechanical properties and its structure. A general inverse method for structure construction is proposed based upon the required property for the system with quasi-zero stiffness of any designed finite order and the zero-stiffness properties. It is shown that an ellipse trajectory tracking of the designed model is the sufficient and necessary condition to satisfy the zero-stiffness property. Theoretical analysis shows that no resonant response happens in a zero-stiffness system to the full-band frequency excitation, or equivalently, the system can completely isolate the energy transfer between the load and environment, when the damping ratio approaches zero. Finally, an experimental rig for the prototype structure is built up according to the sufficient and necessary condition of the zero-stiffness system, for which the special dynamic behaviours are verified through experiments of frequency-sweep and random-vibration as well. Experimental results show that the prototype of the initial vibration isolation frequency of zero-stiffness system is much lower than 0.37 Hz, and the vibration attenuation of the proposed model is about 16.86 dB, 45.63 dB, and 112.37 dB at frequencies of 0.37 Hz, 1 Hz, and 10 Hz, respectively. The distinguished geometric structure of the zero-stiffness system leads to a new inspiration for the design of resonance-free in metamaterial unit and the inverse method can even adapt the design for a more targeted applications based on an arbitrary complex dynamic requirement.

Subject terms: Acoustics, Mechanical engineering


Vibrations are ubiquitous. In many application scenarios, people use vibration to bring great convenience to our life. For instance in providing power in sensors1, the piezoelectric energy harvesters2, and in inductively coupled electromechanical systems3. However, the ability of a supporting system to eliminate the damage caused by the resonance discovered by Leonhard Euler in 17504, is also of great importance5,6, especially in the fields of anti-seismic of building7,8, for the destruction energy generated by the earthquake is mainly concentrated in the low-frequency band below 10 Hz, while there are often many low-frequency vibration modals exist in large buildings9; the fields of modal test of large flexible structures10,11, for the large flexible structures often have the characteristics of large mass and low-frequency simultaneously, which poses a problem to the supporting structure that it cannot provide sufficient bearing capacity if its stiffness is low, or the accuracy of modal testing will be affected if its stiffness is high12; the fields of the ground simulation of zero- or micro-gravity environment13–15, for the stiffness from any gravity compensation scheme will introduce an error into the simulation, which means that it is necessary to propose a gravity compensation with zero-stiffness characteristics16; the fields of the low- or ultra-low-frequency vibration isolation17–19, for the traditional vibration isolation scheme always expresses vibration amplification phenomenon caused by resonance in the frequency band lower than its initial vibration isolation frequency; and etc. Plenty of innovative researches have been carried out to understand and develop the means to decouple resonance of supporting structures from systems, mainly through the methods of introducing high damping, flexible supporting, closed-loop control system, or nonlinear structure. Snyder20 studied the performance of magnetorheological damper under external excitation; Deringo21 studied the seismic isolation ability of the rubber with high damping for the buildings. David22 proposed a supporting structure with near-zero stiffness characteristic to simulate the unconstrained (free-free) boundary conditions for the ground vibration testing of spacecraft. Olsson23 studied a vibration isolator based upon a feedback control system for automotive engine; Yuan24 proposed a general dynamics and control model for active vibration control. Molyneux25 first proposed the quasi-zero stiffness system in 1957 based on the principle of parallel connection of inclined spring and vertical spring; Xu26 designed a quasi-zero stiffness isolator based on magnet connecting rod. Despite these advances, mechanical resonances remain in engineering systems irremovable. Reduction of resonance amplitude by increasing damping usually compromises the isolation in high-frequencies27. Unaccepted, large deformations might occur in a flexible supporting system with a heavy load28. The complex structure of active control technology causes some defects such as high-energy consumption, high cost, and time delay of signal transmission29–31, which make it unable to be widely used in some non-sophisticated fields. The resonance-frequency moves towards left (lower-frequency) in a nonlinear system with the characteristic of High-Static and Low-Dynamic (HSLD) stiffness or Quasi-Zero Stiffness (QZS); however, a severer resonance may occur in some degree than it in a linear system32. On the other hand, zero-stiffness structures exist, but are unsuitable for implementing into mechanical systems to remove resonance33, since they are either designed for small loads, for the microactuators34, instance the Anglepoise Lamp35; or no loads at all, for instance the twisting rod36 and the bistable cylindrical shell37.

Thus, a specific kind of device with the following features would pave the way towards ultra-stable engineering of mechanical systems:

  1. With vibration attenuation in full-band frequency;

  2. With large bearing capacity;

  3. Without any energy input;

  4. Without resonance phenomena.

Here, we demonstrate an inverse construction method to enable a system to achieve the specific function based upon the dynamic characteristic requirement in an arbitrary application scenario, through the designing of the trajectory S of the designable archetype shown in Fig. 1a. The passive archetype represents the potential to derive the strict zero-stiffness (ZS) characteristics, which indicates unprecedented immunity to disturbance in full-band frequency. This is the first time that such a system has been demonstrated, and we will present both the theoretical framework and experimental demonstration (Supplementary Videos 1, 2).

Figure 1.

Figure 1

Schematic of the archetypal model and the characteristics under the different order QZS conditions (a) for the schematic diagram of the designable model, (b) for the dimensionless trajectory curves sx to construct the QZS, QZS3, QZS5, and QZS7, which are plotted in black, red, green, and blue, respectively, and the following are the same, (c) for the dimensionless resilience curves of the different order QZS systems, (d) for the dimensionless equivalent stiffness curves of the different order QZS systems.

Archetypal model

The archetype shown in Fig. 1a comprises a mass block, a vertical supporting spring, and a pair of horizontal springs. The movement of the mass block is restricted to the vertical direction, and all the mass, m, is lumped at the geometric centre. The deformation of each the horizontal spring, with the stiffness k/2 and the equilibrium length L, is restricted to the horizontal direction. The vertical spring connects the basement and the geometric centre of the block, with the stiffness k0. Each of the horizontal spring connects the basement and a slider, which is installed in a frictionless slideway with a bilateral symmetrical shape (determined by the trajectory function SX,X∈-l0,l0, denoted as the dotted curve). It is easy to prove that the dimensionless dynamic equation of the designable archetype can be written as

x¨+κsx-bs′x+x+η=0, 1

by letting x=Xl0∈-1,1, b=Bl0∈R, ω02=k0m, ω12=km, τ=ω0t∈0,+∞, b0=B0l0, η=gω02l0-b0, κ=ω12ω02∈0,+∞, and sx=1l0Sl0x, in which B is the horizontal distance between the geometric centre of the mass block and the free end of one of the horizontal spring at its relaxed state; B0 expresses the compression value of vertical spring in initial state; g≈9.81 m/s2 is the gravitational acceleration; x˙ and x¨ represent the first and the second order derivative of the dimensionless displacement x to the dimensionless time τ, respectively; and s′x represent the first order derivative of the dimensionless trajectory function sx to the dimensionless displacement x, and the following are the same.

Finite-order QZS

The definition of the n-order quasi-zero stiffness system is proposed by analogy with the definition of the QZS system, as following

Definition 1

A system is called the n-order (n=2i-1, i∈N+) quasi-zero stiffness system, which can be recorded as QZSn and the upper right label can be omitted when n=1, if and only if it satisfies the following conditions simultaneously

  1. The resultant force fx is at least n+2-order continuous differentiable;

  2. The resultant force satisfies the condition of
    Ti=0,i<n+2,i∈N+,Tn+2≠0,n≥1, 2
    where Ti is the coefficient of the term xi in Taylor’s expansion of the function fx, in a neighborhood of x=0.

The solution of QZSn (n∈N+) conditions for system (1) can be studied by assuming the trajectory satisfies

nsx=∑ε=1n+32aεcosεx+bεsinεx, 3

in which aε and bε are undetermined coefficients. It is easy to prove that the first condition of Definition1 is satisfied, based upon the infinitely continuous differentiability of nsx.

Defining two groups of parameters sq and nsq (q∈N) represent the value of dqsxdxq|x=0 and dqnsxdxq|x=0, respectively, to analyse the second condition of Definition1. The series sq can be determined by parameters η, b, κ, and s0 through a recursive relation as following

s1=ηκb-s0,s2=κs12+1κb-s0,si+1=1b-s0∑j=1iCijsi-j+1sj,2≤i≤n+1, 4

based upon the first equation of (2). Apparently, the second equation of (2) always holds by letting

nsi=si, 5

and the following vector

C=a1a2⋯an+32b1b2⋯bn+32T, 6

consisted of the undetermined coefficients, always has a solution written as

C=V-1·S, 7

to determine a dimensionless trajectory function adapt for QZSn system, in which

S=s0s2⋯sn+1s1s3⋯sn+2T, 8
V=VA00VB, 9

and the elements located at the row i and the column j in the matrices VA and VB with n+32 rows and columns are expressed as -j2i-1 and j-j2i-1, respectively.

The dimensionless trajectory function sx of the QZS, QZS3, QZS5, and QZS7 systems are shown in the Fig. 1b as the black, red, green, and blue curves, respectively, and the force and stiffness curves of the corresponding systems are plotted in the same colours, shown in Fig. 1c,d, respectively. It is clearly that the flat interval, where the force or stiffness closes to zero, broadens as the order of QZS increases. Additionally, does it is possible to enlarge this interval up to the whole domain and to flat the curve along the axis strictly? The answer is yes, as illustrated in the following section.

Infinite-order QZS

Inverse construction method

The inverse problem of the previous section reflect a strong research significance, that a general method can be applied to construct mechanical structures by designing of a curve sx, based on arbitrary resilience functions. The solution can be acquired as following

κsx-b2-s0-b2=2∫0xft-ηdt-x2, 10

by considering the initial value problem of the differential equations as following

κsx-bs′x+x+η=fx,s0=s0,x∈-1,1. 11

ZS system

Consider a QZSn system satisfies the Definition 1 based upon (1), and the equation of the dimensionless trajectory can be acquired as

x+η2κr2+y-b2r2=1+2κr2∑i≥n+2Tii+1xi+1, 12

where y=sx and r2=η2κ+s0-b2.

It is obviously that the necessary and sufficient condition of the infinity-order QZS (QZS∞) of the system (1) can be expressed as that the dimensionless trajectory satisfied the equation as following

x+η2κr2+y-b2r2=1, 13

by proving the following proposition.

Proposition 1

The necessary and sufficient condition for ZS (or QZS∞) of the system (1) can be expressed as that the trajectory function y=sx satisfied the equation (13).

Proof

Consider a QZSn system satisfy the Definition1 based upon (1), in which the function of resultant force fx can be written as following

fx=∑i≥n+2Tixi, 14

which satisfied n=2j-1j∈N+ and

Ti=fii!, 15

where fi (i∈N) represent the value of difxdxi|x=0, and the following are the same. Substituting (14) into (10), the equation of the trajectory can be acquired as (12).

It is easy to prove that the coefficient ci always exists based upon the infinite differentiability of fx, and satisfies the relation as following

ci=Tii+1xi+1. 16

Compare these two coefficients ci and ci+1 by

ci+1ci=Ti+1i+2xi+2Tii+1xi+1. 17

Substituting (15) into (17), there is

ci+1ci=fi+1i+2!xi+2fii+1!xi+1=fi+1fixi+2. 18

Because the conditions of x∈-1,1 and fi≠0 based on the Definition 1, it is easy to prove that fi+1fix is bounded. Then for the QZS∞, the limit

limi→∞ci+1ci=limi→∞fi+1fixi+2 19

exists and equals to 0, which means

ln+1=limn→∞cn+1=olimn→∞cn=oln, 20

where oln represents the higher order infinitesimal of ln. Thus, the following equation must be hold

limn→∞∑i≥n+2Tii+1xi+1=∑i≥n+2limn→∞Tii+1xi+1=∑i≥n+2limn→∞ci=∑i≥n+2li=ln+2+oln+2+⋯=ln+2=limn→∞Tn+2xn+3n+3=0. 21

Substitute (21) into the equation (12), then the equation (13) can be obtained, and the necessity of the condition in the proposition is proved.

Substituting (13) and r2=η2κ+s0-b2 into (10) and simplifying it, we can get

∫0xft-ηdt=-ηx. 22

It is obviously that the function ft must satisfy

ft≡0, 23

based upon the solution of the equation (22), which indicates that the sufficiency of the condition in the proposition is proved. □

There is an interesting conclusion based on the equation (13), that is, if a system approaches to QZS∞, the curve y=sx will approach to a circle (when κ=1), or an ellipse with the semi-major (or semi-minor) and the semi-minor (or semi-major) axes equal to 2κr and 2r, when κ>1 (or κ<1), respectively. The special ZS characteristic of this kind of system means that the resilience of the system is not related to the displacement. Equivalently, this kind of system may provide a suspension state to the loading, for its characteristic without any resistance to elastic deformation. The definition of the ZS system is given as following.

Definition 2

A system is called the ZS (or QZS∞) system, if and only if it satisfies the following condition

kx=dfxdx≡0,x∈-1,1, 24

Dynamics characteristics

Considering the system with a pair of elliptical trajectories as following

x¨+1-α+β1-x2x=0, 25

with the equilibria satisfying

x0=0,x±=±1-βα-12,0<βα-1≤1, 26

where a=RyRx∈0,+∞, α=κa2∈0,+∞, β=κab∈R, and Rx and Ry express the axes of the ellipse in x and y directions, respectively.

The equilibria of the system (25) are plotted in Fig. 2a, in which the surfaces in orange and green separately show the stable and unstable equilibria. The transition sets consisted by bifurcation values can be acquired in the parameter space α,β, shown in Fig. 2b, in which there are two lines L1:B1∪B2 and L2:B3∪B4, on which the system is structurally unstable. The two lines divide the parameter space into four distinct regions marked by I, II, III, and IV, respectively, in which the system is structurally stable. The transition sets bifurcate at the catastrophe point C:1,0 into four branches of a bifurcation, which are caused by linear degradation marked as B3 and B4, a subcritical and a supercritical pitchfork bifurcation marked as B1 and B2, respectively. The phase portraits for parameters taken all over the spaces are plotted in Fig. 2 using the Hamiltonian function, marked the same as on the corresponding parameter set in the transition sets, Fig. 2b. The green dots are the centres and saddles, which connecting the corresponding heteroclinic and homoclinic orbits are marked with red.

Figure 2.

Figure 2

Dynamics characteristics of the ZS and its disturbed systems (a) for the equilibrium surface in space α,β,x, (b) for the transition sets divide parameter α,β plane into four persistent regions, marked I, II, III, and IV, for which the corresponding phase portraits I, II, III, and IV for persistent, B1, B2, B3, and B4 for nonpersistent, while C for catastrophe point, (c) for the force transmissibility curves of linear, QZS, and ZS systems with different damping ratios ζ.

Especially, when the parameters’ combination α,β falls into the catastrophe point C, the equilibria of the system are indicated as the red line in Fig. 2a and the corresponding phase portrait is shown in Fig. 2c, which exhibits an infinite number of equilibria. This means that the potential energy stored in the system is always constant, implying that it cannot transfer any energy as a medium. In this case, the loading is completely isolated from the external, without any energy transfer, and the system satisfy the ZS system definition of Definition 2.

Effect of damping ratio

The transmissibility curves of the linear38, QZS, and ZS systems separately determined by the following equations

Tlinear=1+2ζω21-ω22+2ζω2, 27
TQZS2=1-α+βπZTfω22+2ζω21-α+βπZTfω2-ω22+2ζω2, 28

and

TZS=2ζω2+4ζ2, 29

which are shown in Fig. 2c marked in black, blue, and red, respectively, and the solid, dashed, and dotted curves separately show the system with damping ratio satisfied ζ=0.2, 0.3, and 0.4. Evidently, the QZS system can produce vibration attenuation effect at least above ωQ≈0.48, while the ZS system can reduce the initial vibration isolation frequency to ωZ=0. It is widely known that the increase in the damping ratio will improve the low-frequency isolation capability of the system by suppressing the resonance phenomenon, at the expense of high-frequency isolation performance. And the demarcation point between the high- and the low-frequency section of a system can be considered as the initial vibration isolation frequency, deservedly. Hence, the global isolation performance of ZS system will only increase with the decrease in the damping ratio ζ, for its characteristic of ωZ=0 which indicates that the ZS system does not have a low-frequency band and resonance phenomenon. Further, the transmissibility of the ZS system can be expresses as a constant function as following

TZS≡0, 30

by substituting ζ=0 into the (29) and simplify. It is means that the system will not have any ability of energy transmission, and will outright eliminate the mechanical resonance by completely isolating the energy transfer between the load and environment, to realize the immune effect of vibration in full frequency band.

Experimental investigations

Introduction of prototype

An experimental prototype is built to demonstrate the unique dynamic characteristics of the ZS system based upon the schematic shown in Fig. 3a, which with the trajectory S of point P is an ellipse, which can be regarded as the coupling of a positive and a negative stiffness components27,39,40.

Figure 3.

Figure 3

Experimental investigations (a) for the schematic of the experimental prototype, (b) for the CAD model of the experimental prototype, (c) for the panorama of the experimental prototype, (d) for the acceleration signal in time-domain of the frequency-sweep experiment, (e) for the acceleration signal in time-domain of the random vibration experiment, (f) for the PSD of the acceleration signal of the the frequency-sweep experiment, (g) for the acceleration transmissibility of the frequency-sweep experiment, (h) for the PSD of the acceleration signal of the the random vibration experiment, (i) for the acceleration transmissibility of the random vibration experiment.

All the springs in the system are chosen as tension springs to avoid the stiffness deviation introduced by the buckling phenomenon of compression springs under compression. The transformation relationship of the horizontal spring stiffness from the original model and the redefinition of the geometric parameter B, caused by the application of tension springs instead of compression springs, are shown in the Fig. 3a.

An experimental prototype was established based on the ZS system conditions shown in Fig. 4, in which the positive and negative directions of X-axis are defined as the directions of up and down respectively; the positive and negative directions of Y-axis are defined as the directions of right and left respectively; the positive and negative directions of Z-axis are defined as the directions of back and front respectively; and the following are the same.

Figure 4.

Figure 4

CAD model of the ZS system.

The prototype shown in Fig. 4 is mainly composed of three parts, called the core-component, external-frame, and auxiliary-adjustment-system, respectively.

The core-component is composed of frame A, frame B, loading, a pair of connecting rods, a pair of vertical springs and two pairs of horizontal springs, which is used to verify the dynamic characteristics of the mechanical model shown in Fig. 3a. A pair of vertical slideways are respectively installed on the left and right sides of the frame A. The centre slideway is installed on the rear surface along the horizontal centre line of the frame B. The vertical slider A and B are respectively installed on the vertical slideway A and B, and the centre slider A and B are simultaneously installed on the centre slideway. The loading platform is mounted across the frame A and frame B, and appropriate loading plates are mounted inside the loading platform. Frame A and frame B are connected with vertical axis A and vertical axis B by linear bearing, respectively, to ensure the whole composed of frame A, B, and loading can only slide along the X-axis. The two vertical springs are respectively installed on the outside of the vertical axis A and B, and the upper and lower ends of the springs are separately fixed at the lower surface of the spring plate and the upper surface of the loading platform by clips. The horizontal springs connect the left sliders and the right sliders, which are separately installed on the left slideways and right slideways, by the hooks at both ends. The rear end of the spring plate is matched with the vertical motor axis, and the front end is matched with the vertical axis A and B by the linear bearings, respectively. The left (or right) end and the right (or left) end of the left (or right) rod are respectively connected with the left (or right) slider and the centre slider A (or B) by bearings. The two ends of the centre screw are separately fixed with the vertical slider A and B, and the left and right sides of the centre screw are respectively processed with left-hand and right-hand screw threads. The back ends of the centre nut A and B are separately matched with both sides of the centre screw by threads, and the front ends are respectively embedded in the middle grooves of the left and right rods by bearings, to make sure the front ends of the centre nut A and B can be locked in a certain position in each rod groove by bolts.

The external-frame is composed of ceiling, trusses, left and right platforms, and floor, which is used to carrying the core-components of the prototype and connecting vibration platform. The lower surface of the floor is fixed with the vibration platform, and the upper surface is fixed with the bottom of the vertical axis A and B by flanges, left and right platforms by bolts, and the bottom of the trusses. The left and right slideways are separately installed on the top surface of the left and right platforms. The lower surface of the ceiling is fixed with the top of the vertical axis A and B by flanges, and the top of the trusses.

The auxiliary-adjustment-system is composed of three groups of adjusting structures, which are used to adjust the geometric parameters of the system.

The detail of the vertical adjusting structure is shown in the right view of the experimental prototype, Fig. 5a. The vertical motor is fixed above a horizontal truss, which can drive the vertical motor axis to rotate and control the spring plate to move up and down along the X-axis direction, to adjust the vertical height assembly consisted of frame A, frame B, and loading. The logic block diagram of control strategy is shown in the Fig. 5d, in which M≈27 kg is the total mass of the frame A, frame B, loading platform, and other connecting structures installed on it, and the following are the same;

Figure 5.

Figure 5

Details of the control systems of the prototype (a) for the partial enlarged of the vertical motor adjusting structure; (b) for the partial enlarged of the centre motor adjusting structure; (c) for the partial enlarged of the left motor adjusting structure; (d) for the logic block diagram of control strategy of the vertical motor adjusting structure; (e) for the logic block diagram of control strategy of the centre motor adjusting structure; and (f) for the logic block diagram of control strategy of the left motor adjusting structure.

m is the total mass of the loading plates installed in the loading platform; kv=0.52 N/mm is the stiffness of the single vertical spring; df=265 mm is the distance in X-axis between the upper surface of the floor and the lower surface of the frame A (or frame B) when both of the left and right rods are horizontal; Hf=180 mm is the height (‘height’ means the size in x-axis, and the following are the same) of the frame A (or frame B); Hlp=5 mm is the height of the base of the loading platform; Hlb=10 mm is the height of the base of the linear bearing installed in the spring plate; Lv=290 mm is the equilibrium length of each of the vertical spring; Hc=17 mm is the height of the connection block; and Hm=773 mm is the distance between the upper surface of the vertical motor and the upper surface of the floor.

The detail of the centre adjusting structure is shown in Fig. 5b. The centre motor is installed on a vertical truss, and its axis is fixed with the inner surface of the driving pulley. The inner surface of the driven pulley is fixed with the centre screw, and the outer surface is connected with the outer surface of the driving pulley through a belt. The centre laser sensor and the centre laser baffle are fixed on the vertical slider B and the centre nut B respectively. Then the centre screw can be driven by the centre motor to rotate, and the geometric parameter B shown in Fig. 3a can be adjusted indirectly based upon the distance signal between the vertical slider B and the centre nut B measured by the centre laser sensor. The logic block diagram of control strategy is shown in the Fig. 5e, in which Lh=332.50 mm expresses the equilibrium length of each of the horizontal spring; Lcscr=387 mm expresses the distance between the vertical slider A and B; Lvsli=5 mm and Lcnut=10 mm express the length in Y-axis of the vertical slider B and the centre nut B, respectively; θc=π100 rad expresses the step angle of the centre motor; and Pc=2 mm expresses the pitch of the centre screw.

The detail of the bilateral adjusting structure is shown in Fig. 5c, taking the left side as an example because of the symmetry of the prototype. The left motor is installed on one of the left platform near the front, and its axis is fixed with the left screw by a coupling. The left laser sensor and the left laser baffle are fixed on the left bearing support and the left nut respectively. The left slider and the left nut can be bounded by the left bolt. It is obviously that the displacement of the left rod relative to the centre nut A is the same as that of the left slider relative to the left bearing support, when both of the left and right rods are horizontal. In this case, the position of the left nut relative to the left rod a=RyRx can be adjusted indirectly by rotating the left screw through the left motor, based upon the distance signal measured by the left laser sensor. The logic block diagram of control strategy is shown in the Fig. 5f, in which Lplate=189 mm expresses the distance between the right surface of the left laser sensor and the right surface of the left platform in Y-axis; Lspace=21.50 mm expresses the distance between the right surface of the left platform and the left surface of the vertical slider A in Y-axis; Llnut=16 mm expresses the length of the left nut in Y-axis; Rx=200 mm expresses the centre distance of bearing at both ends of the left rod; θl=π100 rad expresses the step angle of the left motor; and Pl=2 mm expresses the pitch of the left screw.

The assembly process of the whole prototype can be described as following

  1. Assemble the experiment prototype without installing the driven pulley, the belt, the centre laser sensor, the centre laser baffle, and any spring and loading plate, based upon the structure shown in Fig. 4;

  2. Measure the mass M by weighing;

  3. Install the vertical springs and loading plates;

  4. Adjust the height of the spring plate by inputting mass parameters M and m into the control system of the vertical adjusting structure, to keep both the left and right rods horizontal;

  5. Lock the installation position of the spring plate and turn off the vertical motor;

  6. Install the driven pulley, the centre laser sensor, and centre laser baffle, after placing a supporting block with the height of df between the frame A (or B) and the floor;

  7. Connect the driving and the driven pulley by the belt, and ensure the belt is tightened by adjusting and locking the height of the centre motor;

  8. Adjust the distance between centre nut A and B by inputting the target value of the geometric parameter B into the control system of the centre adjusting structure, then turn off the centre motor;

  9. Unlock both the centre nuts A and B from the left and right rods, and bound the left and right nuts with the left and right sliders by installing the left and right bolts;

  10. Adjust the relative position between the left (and right) rod and the centre nut A (and B), by inputting the target value of the geometric parameter a into the control system of the bilateral adjusting structure;

  11. Lock the installation positions of the centre nut A and B relative to the left and right rods respectively, by tightening the bolts on the left and right rods, then turn off the left and right motors;

  12. Disassemble left and right bolts, the belt, the driven pulley, the centre laser sensor, the centre laser baffle, and the supporting block;

  13. Install the horizontal springs, acceleration sensors, and prepare to start the experiment.

The prototype with the adjustable loading 27 kg ≤M+m≤37 kg, the total stiffness of the vertical springs k0=1.04 N/mm, the total stiffness of the horizontal springs k/4=1 N/mm, maximum stroke l0=Rx=200 mm, minimum pre-stretch of horizontal springs B=0 mm, and the semi-minor axis Ry=102 mm. It is assembled on the top of a hydraulic vibration platform that provides external forces to the prototype at controlled amplitudes and frequencies. Two groups of acceleration sensors are mounted on the floor and the loading of the prototype to measure the input and the response signals of the vibration platform and the prototype, respectively, shown in Fig. 3b,c.

The vibration isolation capacity of the prototype is validated through a controlled frequency-sweep and a random spectrum input, where the input and the output signals are plotted in the black and red curves in Fig. 3d–f,h. The results of the frequency-sweep experiment are shown in Fig. 3d,f that the acceleration responses have been attenuated greatly with the maximum amplitude attenuation of 86.90%, and the vibration intensity is attenuated about 1.3 dB, 19.03 dB, and 43.90 dB at the frequencies of 0.5 Hz, 1 Hz, and 10 Hz, respectively. The acceleration transmissibility of the frequency-sweep experiment is shown in Fig. 3g, which implies a significant result that there is no amplification phenomenon caused by resonance in the frequency band higher than 0.5 Hz, which means that the initial vibration isolation frequency of this prototype is lower than 0.5 Hz (the lowest controllable output frequency of the vibration platform is 0.5 Hz). It can be noticed from the time-domain spectrum of the random vibration experiment, shown in Fig. 3e, that the peak value of the acceleration signal has been attenuated by about 80.0% which demonstrated a high vibration isolation efficiency. On the other hand, it is observed from the frequency-domain spectrum, shown in Fig. 3h,i, that the vibration attenuation phenomenon is emerged markedly since about 0.37 Hz (calculated based on the sampling frequency of the acceleration sensors) obviously, which means that the initial vibration isolation frequency of the prototype is much lower than 0.37 Hz; and the vibration attenuation of the prototype is about 16.86 dB, 45.63 dB, and 112.37 dB at the frequencies of 0.37 Hz, 1 Hz, and 10 Hz, respectively, which provides the evident global isolation feature.

Conclusions and outlooks

We have proposed a novel inverse construction method based upon the requirements of a supporting system, for design a passive system with arbitrary order QZS features to weaken the resonance. The proposed ZS system without affecting supporting that outright solve the problems introduced by resonance phenomena, which has plagued the engineering industry for nearly 300 years since 1750. Loads supported by this system have been isolated from environmental oscillations in the entire frequency-band, which expresses great significance in the field of ultra low-frequency vibration isolation. Apart from potential uses in vibration isolation, we have shown that a careful choice of parameter design allows the simulation of gravity-like force possible with arbitrary gravity or gravity-free environments. The reliability of the inverse method has been demonstrated theoretically and experimentally, which can even adapt the design for a more targeted application based on an arbitrary complex dynamic requirement. The unprecedented vibration isolation performance of this system opens new doors for engineering, and its distinctive geometric characteristics may lead to a new inspiration for the design of resonance-free metamaterial unit. Frictional forces between components will negatively impact performance, and implementations that seek to solve practical engineering problems may have to start there.

The experimental prototype with complex mechanical structure in this paper has been proposed to verify the dynamics characteristics and structural accuracy of the zero-stiffness system, which may introduce high-frequency vibration modes. Therefore, the prototype is being actively studied by the authors in structural optimization and improved design, to reduce the impact on the high-frequency vibration isolation performance caused by the complex structure, and further broaden the effective vibration isolation frequency band of the system.

Methods

Mathematical modeling of the designable archetype

Establish the coordinate system at the geometric centre of the block shown in Fig. 1 as its origin, and take the opposite and orthogonal direction of the gravity as the positive direction of the X and Y axis, respectively.

The displacement of the block relative to the initial state is assumed to be X, then the value of the resilience provided by the vertical spring can be obtained, written as

Fv→=k0X-B0, 31

The model can be simplified as the Fig. 6 shown, based upon the symmetry of the original model in X axis direction. The trajectory of the slideway S can be regarded as an infinitely differentiable function, Y=SX, with the definition domain X∈-l0,l0, where l0>0, and the intercept of the curve on the Y axis is S0.

Figure 6.

Figure 6

Simplified schematic diagram for the designable archetype.

The slider is subjected to three forces, Fh→, Fs→, and Fn→, provided by the horizontal spring, the slideway, and the basement, respectively, and satisfying the relation as following

Fn→=Fh→+Fs→. 32

The force Fh→, Fs→, and Fn→ are perpendicular to the axis X, the curve S, and the axis Y, respectively, thus, the value of the elastic force Fh→ provided by the horizontal spring can be obtained as following

Fh→=kSX-B. 33

The relationship between Fn→ and Fh→ can be written as the following

Fn→Fh→=tanπ-θ=-tanθ, 34

based upon the relation of (32), where θ is the angle from the axis X to the line l, in which l is the tangent line of the curve S at the point of X,SX. The slope kl of the line l can be expressed by the curve equation as

kl=tanθ=S′X. 35

Substituting (33) and (35) into (34), the value of the force Fn→ is shown as

Fn→=-kSX-BS′X. 36

The value of the resultant force FX of the block provided by the vertical and the horizontal springs can be obtained, written as

FX=-Fn→+Fv→+mg=kSX-BS′X+k0X-B0+mg. 37

Thus, the motion equation of the conservative system can be written as

md2Xdt2+kSX-BS′X+k0X+mg-k0B0=0. 38

Then the equation (38) can be rewritten into the following form

d2xdτ2+κ1l0Sl0x-bS′l0x+x+η=0. 39

An infinitely differentiable function sx is defined as

sx=1l0Sl0x, 40

and assume the value s0=s0. The following relation is acquired,

s′x=d1l0Sl0xdx=1l0S′l0xdl0xdx=S′l0x, 41

by differentiating both the sides of (40) simultaneously.

Then the dimensionless dynamic equation of (38) can be transformed, by substituting (41) and (40) into (39), written as

x¨+κsx-bs′x+x+η=0. 42

Construction of QZSn

The resultant force of system (1) written as following

fx=κsx-bs′x+x+η, 43

which can be expanded by Taylor formula at x=0 as

fx=∑i=0∞Tixi, 44

where the coefficients Ti (i∈N) can be expressed as following

T0=κs0-bs1+η,T1=κs12+s0s2-bs2+1,Ti=κi!∑j=0iCijsi-j+1sj-bsi+1,i≥2. 45

Firstly, consider the first equation in (2), to analyse the property of the function sx adapted to the system with QZSn characteristics. The establishment conditions of the first equation of (2) can be analysed by substituting (45) into it, and the relations between the function sx and the dimensionless parameters can be obtained as (4). Obviously, the equation (4) defined a series sn determined by parameters η, b, κ, and s0 through a recursive relation.

It is easy to prove that the q order derivative of the function

nsx=∑ε=1n+32aεcosεx+bεsinεx, 46

satisfies the relation as following

dqnsxdxq|x=0=nsq=∑ε=1n+32-ε2q2aε,q=2i,∑ε=1n+32ε-ε2q-12bε,q=2i+1, 47

where i∈N and q≤n+1. Connect the formulas which have the same right subscripts in (47) and (4), respectively, then the equations can be obtained as following

ns0=∑ε=1n+32aε=s0,ns1=∑ε=1n+32εbε=s1,⋮ns2i=∑ε=1n+32-1iε2iaε=s2i,ns2i+1=∑ε=1n+32-1iε2i+1bε=s2i+1,⋮nsn+1=∑ε=1n+32-1n+12εn+1aε=sn+1,nsn+2=∑ε=1n+32-1n+12εn+2bε=sn+2. 48

Rewriting the Eq. (48) into the following form

V·C=VA00VBAB=SASB=S. 49

in which both the vectors A and B with n+32 rows satisfy

A=a1a2⋯an+32T 50

and

B=b1b2⋯bn+32T, 51

respectively; both the vectors SA and SB with n+32 rows satisfy

SA=s0s2⋯sn+1T 52

and

SB=s1s3⋯sn+2T, 53

respectively; and both the matrices VA and VB with n+32 rows and columns, satisfy

VA=11⋯1-1-22⋯-n+322⋮⋮⋱⋮-1n+12-1n+122n+1⋯-1n+12n+32n+1 54

and

VB=12⋯n+32-1-23⋯-n+323⋮⋮⋱⋮-1n+12-1n+122n+2⋯-1n+12n+32n+2, 55

respectively. Apparently, any element of VA and VB located in the ith row and the jth column of the matrix can be expressed as -j2i-1 and j-j2i-1, respectively, which means that VA and VB are expressed as a kind of Vandermonde matrix and a part of a kind of Vandermonde matrix, respectively. Thus, it is easy to prove that the determinant of the matrix V can be acquired as

V=VAVB, 56

where

VA=∏1≤j<i≤n+32j2-i2 57

and

VB=n+32!∏1≤j<i≤n+32j2-i2. 58

Thus, we can draw the conclusion that the inverse of the matrix V always exists, and the vector C, which consists of undetermined coefficient aε and bε, always has a solution written as

C=V-1·S. 59

Secondly, the analysis of the second equation of (2) can be transformed into proof of the following proposition.

Proposition 2

On the premise that the trajectory function of a system satisfies the definition of formula (46), for any function nsx with n+3 terms, if it satisfies Ti=0,i≤n+1, it must satisfy Tn+2≠0.

Proof

Assuming there is n to make Tn+2=0, under the condition of the function nsx with n+3 terms which satisfied Ti=0,i≤n+1. There must be at least one vector A0 with n+32 rows as the solution to hold the equation as following

+VA·A0=+SA, 60

where the vector +SA=SATsn+3T with n+52 rows, and the matrix +VA=VATVA∗T with n+52 rows and n+32 columns, in which VA∗=-1n+3212n+3⋯n+32n+3T. Hence, the solution A0 of (60) must simultaneously hold both the formulas

1+VA·A0=1+SA 61

and

+2VA·A0=+2SA, 62

where the matrix +iVA represents a matrix with n+32 rows and columns, after the ith row is deleted from the matrix +VA. Because matrix +VA belongs to a kind of Vandermonde matrix, the inverse matrices of 1+VA and 2+VA are both exist. Therefore, the equation as following

1+VA-1·1+SA=2+VA-1·2+SA 63

must holds. Then the following two formulas

1VA·A=s0 64

and

2VA·A=s2 65

must be equivalent, in which the vector iVA express the line i in matrix VA.

According to the features of the parameters s0 and s2 defined in formulas (4), and the vectors 1VA and 2VA defined in (54), it is evident that equations (64) and (65) are not equivalent. Consequently, the Proposition 2 is proved for the hypothesis is not valid. □

Therefore, the QZSn system can always be constructed by introduce a curve function conforming to the form of (46), with the undetermined coefficients determined by (7).

Inverse construction method

Represent sx and s′x by s and dsdx, respectively, and separate the variables s and x, to rewrite the first equation in (11) as the following

κs-bds=fx-η-xdx. 66

Performing indefinite integrals on both sides of the equation (66) simultaneously, there is

κs-b2=2∫fx-ηdx-x2+C, 67

where C is an arbitrary constant. Assuming the function

Gx=∫fx-ηdx+C 68

is the integral primitive function of fx-η, then a relation can be achieved as following,

∫fx-ηdx+C=Gx-G0+G0=∫0xft-ηdt+G0+C=∫0xft-ηdt+C. 69

Substituting (69) and the second equation of (11) into (67), the arbitrary constant C can be obtained as following

C=κs0-b2. 70

Thus, the solution of the initial value problem of the differential equations (11) can be written as following,

κsx-b2-s0-b2=2∫0xft-ηdt-x2. 71

Transition sets

The transition sets of the system (25) can be analysed by consider the following bifurcation conditions of equilibrium at x0,

Fx0=0,F′x|x=x0=0, 72

in which

Fx=1-α+β1-x2x 73

and F′x represent the resilience function and its derivative function, respectively, and the following are the same. Apparently, the equilibrium is non-hyperbolic and bifurcate, if

α-β-1=0; 74

moreover, the equilibrium is a saddle point when

α-β-1<0, 75

and otherwise it is a centre point.

Similarly, consider the following bifurcation conditions of equilibriums at x±,

Fx±=0,F′x|x=x±=0, 76

which can be reduced into the following forms

α-β-1=0,0<βα-1≤1. 77

Ulteriorly, we can notice that the number of equilibrium can be changed by whether the existence condition of the solution,

0<βα-1≤1, 78

holds. The solutions set of inequality (78) can be expressed as I and III in Fig. 2b. Notably, the system (25) will degenerate into a linear system, express as

x¨+1-αx=0, 79

when the parameters’ combination α,β falls into one of the boundaries, β=0, of the regions I and III. Therefore, a new bifurcation set can be acquired as

β=0, 80

caused by the linear degenerate of a nonlinear system. Obviously, the equilibriums x± are saddle points when

β<0,α-β-1<0, 81

and they are centre points when

β>0,α-β-1>0. 82

Hence, the transition sets consisted by bifurcation values of parameters can be acquired in the parameter space α,β, as following

B1=α,β|α-β=1,α>0,β<0,B2=α,β|α-β=1,β>0,B3=α,β|β=0,0<α<1,B4=α,β|β=0,α>1,C=α,β|β=0,α=1. 83

Transmissibility

Consider the dimensionless non-conservative forced system with linear damping, which can be written as the following

x¨+2ζx˙+1-α+β1-x2x=fcosωτ, 84

in which ζ is the damping ratio of the system. Assuming the velocity and displacement solutions are periodic, which can be indicated as following

x=ρcosωτ+ϕ,v=-ωρsinωτ+ϕ, 85

which expressed by two variables of the amplitude ρ and phase ϕ, that can be assumed to be slowly varying functions of dimensionless time τ. Thus, the first and second derivatives of x can be obtained, based on (85) as following

x˙=dxdτ=ρ˙cosωτ+ϕ-ρω+ϕ˙sinωτ+ϕ,x¨=dvdτ=-ωρ˙sinωτ+ϕ+ρω+ϕ˙cosωτ+ϕ. 86

Substitute (86) and the first equation of (85) into the system (84), which can be rewritten (84) as following

-ωρ˙sinψ+ρω+ϕ˙cosψ+2ζρ˙cosψ-ρω+ϕ˙sinψ+1-αρcosψ+βρcosψ1-ρcosψ2=fcosψ-ϕ, 87

in which ψ=ωτ+ϕ. Perform a Fourier expansion for the unjustifiable term

βρcosψ1-ρcosψ2=F0+∑n=1∞Fancosnψ+Fbnsinnψ, 88

where

F0=12π∫02πβρcosψ1-ρcosψ2dψ, 89
Fan=1π∫02πβρcosψ1-ρcosψ2cosnψdψ, 90

and

Fbn=1π∫02πβρcosψ1-ρcosψ2sinnψdψ. 91

It is easy to prove that F0≡0Fbn≡0 , by considering the integral formulas (89) and (91). The approximate system can be obtained by ignoring the influence of higher harmonic terms of the equation (88), written as

-ωρ˙sinψ+ρω+ϕ˙cosψ+2ζρ˙cosψ-ρω+ϕ˙sinψ+1-α+βπZρρcosψ=fcosψ-ϕ, 92

in which

Zρ=∫02πcos2ψ1-ρ2cos2ψdψ=4ρ211-ρ2EllipticKρ2-1+ρ2-1-ρ2EllipticEρ2-1+ρ2, 93

and EllipticKk, EllipticEk denote the complete elliptic integral of the first and second kinds with the elliptic module k, respectively. Making the coefficients of the same harmonic terms in system (92) equal, the formulas describing the derivative of amplitude and phase can be obtained as following

ρ˙=2πζα-1ρ+fcosϕ-πωfsinϕ-2ζβρZρπ4ζ2+ω2,ϕ˙=-πωρα-1+4ζ2+ω2+ωfcosϕ+2ζfsinϕ+βωρZρπρ4ζ2+ω2. 94

Let ρ˙=0ϕ˙=0 that derive singular point ρs,ϕs that corresponds to the periodic solution of steady state of system (84), which satisfies

fcosϕ=ρ1-α-ω2+βπZρ,fsinϕ=-2ζωρ, 95

from which the amplitude-frequency relationship for the approximate system (92) is obtained by elimination of phase angle based upon (95), as following

1-α-ω2+βπZρ2+2ζω2=f2ρ2. 96

Evidently, the equation of force transmissibility relationship can be acquired as following

T2=1-α+βπZTfω22+2ζω21-α+βπZTfω2-ω22+2ζω2. 97

Demonstration for the elliptical trajectory in prototype

Establishing the coordinate system XOY by taking O as the origin, the vertical upward direction as the positive direction of X axis, and the horizontal left direction as the positive direction of Y axis. Defining the angle from the negative direction of X axis to the left rod as θ. Then the trajectory S of point P relative to the origin O can be expressed as

x=Rxcosθ,y=Rysinθ. 98

Substituting the identity relation sin2θ+cos2θ≡1 into (98), and simplifying. Then the trajectory equation of point P can be obtained as following

x2Rx2+y2Ry2=1. 99

Thus, the trajectory S of point P is an ellipse.

Conditions of experiments

The experimental prototype and sensor layout scheme are shown in Fig. 7, in which (a) for the panorama of the prototype and (b) for the partial enlarged view of the loading platform. The acceleration sensor 1 mounted on the vibration platform to measure the acceleration signal of the vibration platform in the X-axis and to control the vibration platform. The acceleration sensors 2 and 3 are mounted on the top of the loading plate to measure the acceleration signal of the loading response by averaging.

Figure 7.

Figure 7

Experimental prototype and sensor layout scheme (a) for the panorama of the assembled prototype and the sensor layout scheme, (b) for the partial enlarged view of the loading platform.

The target spectrum of the control signal for frequency-sweep experiment is set according to the following rules:

  1. The vibration platform with a constant displacement amplitude equals to 230 mm, when the acceleration amplitude is not higher than 3 g in low-frequency band;

  2. The vibration platform with a constant acceleration amplitude equals to 3 g, after the acceleration amplitude reaches 3 g for the first time, since the frequency about 1.8 Hz; which is shown as the green curve in Fig. 8a, and the black, yellow, and red curves represents the control signal of the acceleration sensor 1, the alarm threshold, and the abort threshold, respectively.

The target spectrum of the control signal for random vibration experiment is set according to the following rules:

  1. The PSD of the control signal increases linearly from 3×10-5 g2/Hz to 1×10-2 g2/Hz in the frequency band of 0.5–5 Hz;

  2. The PSD of the control signal remains 1×10-2 g2/Hz in the frequency band of 5–10 Hz; which is shown as the green curve in Fig. 8b, and the black, yellow, and red curves represents the control signal of the acceleration sensor 1, the alarm threshold, and the abort threshold, respectively.

Figure 8.

Figure 8

Target spectrum of the control signal (a) for the frequency-sweep experiment, (b) for the random vibration experiment.

Supplementary Information

Supplementary Video 1. (82.4MB, mp4)
Supplementary Video 2. (103.9MB, mp4)
Supplementary Legends. (78.4KB, pdf)

Acknowledgements

The authors acknowledge financial support from the National Natural Science Foundation of China (Key Project Grant Nos. 11732006).

Author contributions

G.Z. and Q.C. conceived the study. G.Z. performed analysis and plots. Z. W. led the prototype development. G.Z. and Y.Z. performed experiments under the supervision of Q.C. and Z.W.. Y.C. supervised the work, and G.Z., Q.C., Z.W., and K.W. wrote the manuscript. All authors reviewed the manuscript.

Data availability

All data that led us to understand the results presented here are available with the paper or from the corresponding author upon reasonable request. Source data are provided with this paper.

Competing interests

The authors declare no competing interests.

Footnotes

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

The online version contains supplementary material available at 10.1038/s41598-022-25691-4.

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Supplementary Materials

Supplementary Video 1. (82.4MB, mp4)
Supplementary Video 2. (103.9MB, mp4)
Supplementary Legends. (78.4KB, pdf)

Data Availability Statement

All data that led us to understand the results presented here are available with the paper or from the corresponding author upon reasonable request. Source data are provided with this paper.


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