Abstract

To date, silver nanowires (AgNWs) are routinely synthesized. However, the controllable preparation of AgNWs without any halide salts has not reached a similar level. In particular, the halide-salt-free polyol synthesis of AgNWs commonly occurs above 413 K, and the property of AgNWs obtained is not so easy to control. In this study, a facile synthesis of AgNWs with a yield of up to ∼90% in an average length of 75 μm was successfully performed without any halide salts. The fabricated AgNW transparent conductive films (TCFs) show a transmittance of 81.7% (92.3% for the AgNW network only without substrate) at a sheet resistance of 12.25 Ω/square. In addition, the AgNW films show distinguished mechanical properties. More importantly, the reaction mechanism for AgNWs was briefly discussed, and the importance of reaction temperature, the mass ratio of poly(vinylpyrrolidone) (PVP)/AgNO3, and the atmosphere was emphasized. This knowledge will help enhance the reproducibility and scalability of polyol synthesis of high-quality AgNWs.
1. Introduction
AgNWs have attracted intense attention from both academia and industry because of their unique electronic, optical, and thermal properties. Due to their unique properties, AgNWs could have wide-range applications in biological sensors,1 solar cells,2 transparent conductive devices,3 electronic skins,4 and nanomedicine.5 In recent years, various electronic equipments have gradually developed for refinement and artificial intelligence, raising higher-quality requirements on AgNWs. For example, Amjadi et al.6 developed new types of strain sensors with high sensitivity, stretchability, and stability with a simple and low-cost fabrication process based on the sandwich-structured AgNW-PDMS nanocomposite. The tunable gauge factors and stretchability of the sensors are in the ranges of 2–14 and 70%, respectively, both of which are higher than those of the conventional strain sensors. Significant research on the synthesis method of AgNWs has been done to meet specific requirements of various application fields.
Some of the effective synthesis methods include polyol method, seeded method, template method, wet chemical method, and electrochemical reduction method. Recently, researchers have successfully prepared AgNWs of different sizes through the above methods. Remarkably, so far, many reports have shown that introducing traces of halide salts or inorganic derivatives (e.g., NaCl, CuCl2, FeCl3, Na2S, benzoin, etc.) is an important factor in determining the structural properties of AgNWs.7−9 Although the methods of adding halide salts or inorganic derivatives are conducive to increasing the aspect ratio of AgNWs, this synthesis strategy is often accompanied by a high yield of silver nanoparticles (see Table S1). To obtain a pure AgNW dispersion, the reaction product must be purified through a cumbersome process; for example, acetone, chloroform, or cyclohexane was added to the AgNW solution to regulate the polarity of the solution, and then AgNWs and nanoparticles were separated by centrifugation, filtration, decantation, or sedimentation, which results in the low yield of final products and the high production cost of AgNWs. For example, Chen et al.10 reported that positive-pressure filtration could endow effective removal of small NPs from raw AgNWs. The filtered and redispersed AgNW dispersion was fixed on a rotary shaker and shaken at the speed of 75 rpm, followed by titration with acetone at a rate of 100–200 mL/s. After settling for 10 min, the supernatant was pipetted out. Thereafter, the flocculate was redispersed in 30 mL of 0.5 wt % PVP and five to seven cycles should be conducted to remove NPs and NRs.
Furthermore, the obtained AgNWs have shortcomings in some application fields, such as optoelectronics, biological sensors, and biomedical materials. This is because the halogen or metal ions contained in the halide salt will be adsorbed on the silver crystal plane or lattice during the growth of AgNWs. Also, it is difficult to completely remove the halogen or metal ions in the AgNW washing treatment, which will affect the electrical conductivity, thermal conductivity, and biocompatibility of the materials.11−15 For example, in the as-prepared conductive microtextile and medical gauze sensors, the residual halogen or metal ions in AgNWs can reduce sensor sensitivity and stability. In addition, halogen is very sensitive to humidity, temperature, light, and electrical stress. If residual halogen in AgNWs is exposed to the air for a long time, it will increase corrosiveness and reduce the service life of the material.16−19 For example, in the as-prepared flexible displays, the residual halogen or metal ions in AgNWs can reduce the service life of the flexible displays due to prolonged exposure to sunlight. Therefore, to eliminate the bad influence of halide salts on the synthesis and use of AgNWs, direct preparation of AgNWs without any halide salts is one of the most effective and feasible methods at present.
Currently, the polyol method is the most common method to synthesize AgNWs without halide salts. For example, Wu et al.20 synthesized AgNWs with a width of about 200 nm from silver nitrate and PVP at a temperature of 433 K. The addition of silver nitrate and PVP was controlled by syringes. They proposed that the syringe rate and the molar ratio of PVP/AgNO3 were important conditions to produce AgNWs. Jia et al.21 fabricated AgNWs with a small diameter of 40 nm and a length of 10 μm using a mixed solvent of ethylene glycol (EG) and glycerol at a temperature of 473 K in the presence of PVP. They believed that the yield of the AgNWs was dependent on the viscosity and reduction ability of solvents. Cong-Wen et al.22 reported the method of synthesizing AgNWs in 1,2-propylene glycol (1,2-PG) at temperatures of 413 K. The synthesized AgNWs had a length ranging from 2 to 20 μm and a diameter varying from 100 to 400 nm. However, the sample contained a mixture of relatively thick nanowires (250 nm in diameter and 2–5 μm in length). In addition, the synthesis of Ag seeds needs to be controlled. Although AgNWs can be prepared successfully now in a halide-salt-free method. For example, in the method introduced by Madeira et al.,23 AgNWs were synthesized in a three-neck bottom flask. At a temperature of 413 K, AgNO3 dissolved in 1,2-propanediol and PVP dissolved in 1,2-propanediol are simultaneously injected dropwise into the three-neck bottom flask. The sample contained a mixture of nanoparticles. The final solution needed to be purified several times.
In this work, for the first time, the AgNWs, made of silver nitrate (AgNO3) as a precursor, 1,2-PG as a reducing agent, and a solvent, were fabricated at a temperature of 393 K with high yield and purity. No halide salts were used and only PVP was adopted as a surface capping agent to inhibit the Ag atom growth on the {100} planes. More importantly, the synthesis mechanism of AgNWs was discussed in detail. Further, the obtained AgNWs were used to manufacture transparent conductive films, and their performances were discussed.
2. Materials and Methods
2.1. Materials
Silver nitrate (AgNO3) was purchased from Sigma-Aldrich. PVP (K90) (Mn ≈ 1,300,000) was purchased from Aladdin Chemicals. 1,2-PG, hydroxyethyl cellulose (HEC, Dow-QP-100MH), and ethanol were purchased from Sinopharm Chemical Reagent Co. All chemicals, solvents, and reagents were of analytical grade.
2.2. Synthesis of Silver Nanowires
For a typical synthesis, 0.06 g of PVP (K90, MW ≈ 1,300,000) was dissolved in 50 mL of the 1,2-PG solution at a temperature of 298 K. Meanwhile, 1 g of AgNO3 was dissolved in 50 mL of 1,2-PG at a temperature of 298 K. Two kinds of solutions were then mixed together at a temperature of 298 K. The mixed solution was further stirred for uniformity and then transferred into a 200 mL Teflon-lined autoclave and heated in an oven at a temperature of 393 K for 6 h. After that, the autoclave was air-cooled to room temperature unaided. The resulting sample was rinsed with deionized water and centrifuged at 2000 rpm to remove the extra PVP and 1,2-PG. The as-prepared sample was then redispersed in ethanol for further characterization.
2.3. Preparation of AgNW Transparent Conductive Films
The AgNW suspension was diluted to 1.5, 2, 2.5, and 3 mg/mL with ethanol (≥99.0%). Then, HEC (15 wt %) was added to the diluted suspensions. Next, transparent conductive films of AgNWs were prepared by performing the spin-coating method at 600 rpm on the PET substrate. The coated AgNW films were subsequently placed in the drying oven at a temperature of 393 K for 30 min to improve the wire–wire contact points.
2.4. Characterization
The morphology and microstructure of the as-prepared AgNWs were characterized by SEM (FEI–Versa3D) and TEM (Tecnai G2-TF30), respectively. The crystalline phases of the as-synthesized AgNWs were analyzed by X-ray diffraction (XRD, Rigaku D/Max-3B, a scanning speed of 0.02° min–1) with Cu Kα radiation (λ = 1.54 Å) in the 2θ range from 20 to 90°. The UV–vis absorption spectra were obtained on a UV–vis spectrophotometer (PERSEE Genera TU-1901). To evaluate the oxidative products of 1,2-PG, the FTIR of the liquid phase test before and after the reaction was obtained by liquid IR cell and FTIR beam (Bruker IFS 66 v/S). FTIR measurement was carried out after the separation of AgNWs from the liquid phase. The transmittance of AgNW-based TCFs was obtained on a transmittance haze tester (SGW-820). The sheet resistance of AgNW TCFs was measured using a four-point probe method (SB100A/2).
3. Results and Discussion
3.1. Characterization of the Synthetic Silver Nanowires
The reaction temperature and PVP should play effective roles in the synthesis of AgNWs. We thus discussed the effects of reaction temperature and PVP/AgNO3 mass ratio on AgNWs by keeping all other parameters constant. The SEM images of the as-prepared samples are shown in Figures S1 and S2. Under the condition of the mass ratio of PVP/AgNO3 of 6%, when the reaction temperature was 383 K, the AgNWs have an average length of 30 μm and an average diameter of 500 nm (Figure S1a,b). The yield of AgNWs was about 60%. A mixture of AgNWs, nanorods, and quasi-spherical nanoparticles was formed in the product. When the reaction temperature was 393 K, the average length of the AgNWs was 75 μm and the average diameter of the AgNWs was 220 nm (Figure S1c,d). The yield of AgNWs was about 90%. By contrast, as the reaction temperature increased up to 403 K, it is clear that the average length of the AgNWs was only 25 μm and the average diameter of AgNWs was 200 nm (Figure S1e,f). The yield of AgNWs was about 75%. A mixture of Ag nanowires and nanorods is formed in the product. Therefore, the optimal reaction temperature of AgNO3 was 393 K. The SEM images of AgNWs prepared under different mass ratios of PVP/AgNO3 are shown in Figure S2. It can be seen from the images that when the mass ratios of PVP/AgNO3 were 5 and 7%, the corresponding average lengths of AgNWs were 25 and 50 μm and the corresponding average diameters of AgNWs were 480 and 180 nm. The yield of AgNWs in the two samples was about 80%. It was apparent that AgNWs have the finest length and diameter when the mass ratio of PVP/ AgNO3 was 6%. Therefore, 6% was determined as the optimum mass ratio of PVP/AgNO3. The reaction temperature (393 K) and the PVP/AgNO3 mass ratio (6%) were determined as the best conditions by comparing the yield, length, and diameter of the AgNWs in the as-prepared samples. The following discussion is thereby based on these conditions.
In this work, we used 1,2-PG as a reducing agent and PVP as a dispersant. The final gray-white product was obtained after synthesis, for which the yield of AgNWs was over 90%. SEM images obtained from the as-prepared samples are shown in Figure 1. From Figure 1a,c, it could be seen clearly that the sample is composed of homogeneously distributed AgNWs with an average length of ∼75 μm. Figure 1b,d exhibits the FESEM image and the statistic distribution of the diameter, which indicate that the AgNWs are composed of highly crystalline wires with an average diameter of ∼220 nm.
Figure 1.

(a) SEM and (b) FESEM images of AgNWs synthesized in 1,2-PG at 393 K with a PVP/AgNO3 mass ratio of 6%. (c, d) Statistic distribution of the length and diameter of AgNWs.
The structure and crystallinity of the synthesized AgNWs were determined by XRD. As shown in Figure 2, the five different peaks correspond to the (111), (200), (220), (311), and (222) planes of the face-centered cubic (fcc) structure of Ag (JCPDS card no. 99–0094). The intensity ratio of the reflections at [111] and [200] showed a high value, indicating that their {111} planes tended to be preferentially oriented.3 In addition, no other visible peaks were found in the XRD pattern, which confirmed the as-synthesized AgNWs with high crystallinity and purity.
Figure 2.
XRD pattern of AgNWs synthesized at 393 K with a PVP/AgNO3 mass ratio of 6%.
3.2. Possible Formation Mechanism of the Silver Nanowires
To investigate the morphology evolution of AgNWs during the reaction, some samples were collected at different times of 4, 5, and 6 h during the synthesis of nanowires and analyzed by TEM and UV–vis. Figure 3a shows the TEM image of decahedral multiple twinning Ag seeds with a penta-twinned structure generated at 4 h. The coexistence of a small number of Ag nano right bipyramids and Ag nanoplates in this sample might be produced by the etching of nitric acid and carboxylic acid. Figure 3b shows the typical selected-area electron diffraction (SAED) pattern recorded from multiple twin particles in Figure 3a. This pattern indicates that the nanoparticles are not a single crystal because diffraction spots do not match any particular patterns with face-centered cubic silver. It can be seen from Figure 3b that the pattern is composed of two independent rectangular diffraction patterns overlapping each other, which is symmetrical to the [001] zone axis and the 1̅2̅2 zone axis, respectively. The different orientations of these two zones induced the generation of double diffraction.24 This pattern is consistent with the results obtained for pentagonal multiple twinned AgNWs.21 As the reaction progressed, nanorods of different lengths were found along with few nanoparticles after 5 h (Figure 3c). A twin plane of silver nanorods is revealed to be parallel to the longitudinal axis, as indicated by the arrow, meaning that the silver nanorods have a fivefold twinned structure consisting of five twinned subunits.25 Also, the inset (SAED) of Figure 3c is consistent with the results obtained for pentagonal multiple twinned AgNWs. In Figure 3d, the HRTEM image showed clear lattice fringes with a d-spacing of about 0.24 nm, which is in good agreement with the d(111) spacing for SAED silver nanorods and confirmed that AgNWs have a fivefold twinned structure that grows along the [011] direction.26 The nanorods grown into AgNWs in the sample (Figure 3e) are collected after 6 h. Also, the nanoparticles are very sparse in this sample. In addition, it is well known that the PVP will be wrapped on the surface of AgNWs under the action of Ag–O bonds; however, from Figure 3e, the layer was not found, which means that PVP was completely removed by washing.
Figure 3.

TEM images and UV–vis absorption spectra for samples collected from the reaction performed at 393 K in a closed reaction vessel for (a) 4, (c) 5, and (c) 6 h. (b) Typical selected-area electron diffraction (SAED) pattern recorded from the multiple twin particles in (a). (d) HRTEM image corresponding to the portion marked in red in (c). (f) UV–vis absorption spectra of products prepared at different stages.
Furthermore, the UV–vis absorption spectra were compared for the above three samples. As shown in Figure 3f, in which the peak at 366 nm corresponds to the plasmon response of AgNWs.27 The 406 nm peak could be attributed to the transverse surface plasmon resonance of AgNWs,3 whereas a shoulder around 450 nm may originate from the in-plane dipole resonance of Ag nanoplates and Ag nano right bipyramids.28−30 When the reaction mixture was heated for 4 h, a broad characteristic peak centered at 430 nm was monitored, which is the characteristic peak that is considered to originate from Ag nanoparticles. At this time, the sample was likely composed of multiple twinned Ag seed particles, few Ag nano right bipyramids, and Ag nanoplates. After 5 h, a new peak at 366 nm was observed, together with a weak shoulder at 358 nm, characteristic of AgNW crystals, which illustrates that the small Ag seed particles have grown into Ag nanorods and nanowires. When the synthesis was completed after 6 h, a sharper and narrower peak at 406 nm could be identified for the sample; however, the characteristic peak at 450 nm became weaker, implying that these Ag nanorods have further grown into AgNWs.
In a typical polyol synthesis of AgNWs, 1,2-PG acts as both the medium and reducing agent for silver ions, and PVP acts as both a capping agent and dispersant. It is well known that 1,2-PG can be continuously oxidized to produce hydroxyacetone, methylglyoxal, and pyruvic acid under acidic conditions. The pyruvic acid will be further rapidly oxidized to acetic acid and formic acid (Figure 4).31,32
Figure 4.

Reaction routes for the catalytic oxidation of 1,2-PG in an acidic solution.
To identify the change in the functional group of 1,2-PG after being oxidized by Ag+, the pure 1,2-PG, 1,2-PG heated at a temperature of 393 K in a closed reaction vessel, and 1,2-PG oxidized by Ag+ at a temperature 393 K in a closed reaction vessel were analyzed by FTIR. As shown in Figure 5, in the case of pure 1,2-PG, the peak at 3331 cm–1 is assigned to the stretching vibration of OH.33 The peaks near 2876 and 2971 cm–1 are related to CH asymmetric and symmetric stretching modes, respectively, while those at 837–1376 cm–1 are assigned to the CO stretching vibration.34,35 It is worth noting that 1,2-PG has three characteristic peaks at 1724, 1647, and 1532 cm–1 after reducing Ag+, respectively. The peaks near 1724 cm–1 are the result of the carbonyl (C=O) stretching mode,36,37 which indicates that hydroxyacetone or methylglyoxal was formed in the reaction of 1,2-PG and Ag+. The peak around 1647 cm–1 is due to the HOH bending mode frequency in liquid water, which suggested that water was formed in the reaction of 1,2-PG and Ag+.38,39 The presence of carboxylate groups was verified by the asymmetric (COO–) stretching at 1532 cm–1.40,41 Its position confirms a binding of carboxylate oxygens to silver.42,43 However, the 1,2-PG heated at a temperature of 393 K in a closed reaction vessel did not show the characteristic peak. This proves that Ag+ was the main oxidant in the 1,2-PG oxidation path. The FTIR results are in good agreement with Figure 4. Therefore, it can be concluded that the hydroxyacetone (HA) or methylglyoxal, water, and carboxylate were formed in the reaction of 1,2-PG and Ag+. The low-boiling intermediate products HA (418 K) and methylglyoral (348 K) were likely the main factors for the synthesis of AgNWs at low temperatures (393 K).
Figure 5.
FTIR spectra for the pure 1,2-PG, 1,2-PG heated at 393 K, and 1,2-PG after reducing Ag+.
Based on the experimental results discussed above, a possible growth mechanism of AgNWs was proposed. 1,2-Propanediol begins to undergo a continuous oxidation reaction when heated at specific temperatures (reaction 1). At the same time, Ag+ was continuously reduced into Ag0 atoms. When the concentration of Ag0 atoms in the liquid phase reaches supersaturation, the aggregated Ag0 nucleates grow into Ag seeds, which may be randomly composed of single crystal, polycrystalline nanoparticles, and multiply twinned particles (MTPs) with fivefold twinning decahedral structures. As is known, MTPs are preferentially formed due to its thermodynamically stable state, when concentration of free Ag+ ions is sufficiently low in the reaction.44,45 Since the reaction vessel was closed, the formic acid (CH3COOH), acetic acid (CH3CH2COOH), and nitric acid (HNO3) produced in reaction 1 could be kept inside the reactor in a reflux condition. The nitric acid can oxidize nanosilver into silver nitrate with the release of NO gas (reactions 2 and 3).9,44 The carboxylic acid can oxidize nanosilver into silver carboxylate (reactions 4 and 5). Nitric acid and carboxylic acid act as strong etchants by redissolving some of the MTPs with surface defects, which results in the formation of a lower concentration of free Ag+ ions, which will further facilitate the formed nuclei to evolve into MTPs.9 In addition, the closed reaction vessel can avoid oxygen from being adsorbed on the [111] facets of MTPs, thus freeing these active sites for the deposition of more Ag atoms and longitudinal growth into AgNWs.9,46 To promote unidirectional growth into nanowires, it can be controlled by surface capping agent PVP forming Ag–O bonds and preferentially covering the [100] facets of MTPs and promoting unidirectional growth by permitting Ag atoms to be deposited only on the [111] facets, as shown in Figure 6.
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Figure 6.
Reaction scheme for the formation of AgNWs.
3.3. Transmittance and Sheet Resistance Test of AgNW Transparent Conductive Films
AgNWs transparent conductive films are a promising candidate to replace traditional indium tin oxide as the next-generation transparent and flexible electrode. However, the junction resistance between AgNWs greatly affects the conductivity of the nanowire network and largely overshadows the wide application of AgNWs. Lately, several studies have shown progress in reducing the junction resistance between AgNWs, such as annealing,47 mechanical pressing,48 chemical treatment,49 and plasma welding.50 The annealing and mechanical pressing are suitable for AgNW network electrodes on heat-resistant substrates or rigid substrates. The chemical treatment is applicable to transparent conductive films with low transmittance requirements. Among them, plasma welding can realize the welding of AgNWs with minimal thermal influence. However, the focused laser spot will only weld nanowires in a small area irradiated by the spot laser, which has a limitation with respect to efficient large-scale processing.51 Based on the existing laboratory infrastructure, low-temperature annealing was chosen in this study to reduce the junction resistance between AgNWs.
The prepared AgNWs have been used to make transparent conductive films by spin-coating method on the PET substrates and drying at a temperature of 393 K for 30 min. Figure 7a shows the effect of the AgNW mass ratio on the transmittance and sheet resistance of transparent conductive films (TCFs). It is obvious that the sheet resistance and transmittance are decreased due to the increase in the mass ratio of AgNWs. When the AgNW mass ratio was 2.5%, a very low resistance of 12.25 Ω/square and transmittance of 81.7% (92.36% for AgNW network only without substrate) were achieved (see Figure S3 in the Supporting Information). The resistance value is much lower than those of the AgNWs prepared using halide salts to our knowledge, i.e., a sheet resistance greater than 25 Ω/square at about 91% transmittance (see Table S2).3,10,52 The mechanical stability of the fabricated AgNW films has been evaluated by a bending test. As shown in Figure 7b, the AgNW films have good flexibility with no significant change in the sheet resistance even after bending for 500 cycles with a bending radius of 5 mm (see the inset of Figure 7b). In addition, the AgNW TCFs still maintain a good optical transmittance (see Table S3). This means that the AgNW films have good stability under mechanical stress; such excellent flexibility demonstrates potential applications in flexible devices.
Figure 7.
(a) Optical transmittance and sheet resistance for AgNW TCFs with different mass densities. (b) Sheet resistance change measurements during 500 bending cycles (5 mm bending radius) for AgNW TCFs with different mass densities. The inset shows the bent state of the AgNW TCF.
4. Conclusions
In conclusion, we report a kind of simple and high-yield synthesis strategy for AgNWs with no halide salts at a relatively low temperature of 393 K. Meanwhile, we have studied the reaction mechanism for the synthesis of AgNWs, viz., by the continuous oxidation reaction of 1,2-PG in a closed reaction vessel. The nitric acid and carboxylic acid generated in the 1,2-PG oxidation reaction were used as etchants to reduce the reduction rate of Ag ions, which will facilitate the formed nuclei to evolve into MTPs. PVP was another factor facilitating the synthesis of AgNWs. Multiple twinned nanoparticles will grow in the [110] orientation and eventually evolve into AgNWs under the interaction of the PVP macromolecule with the {100} planes. Finally, the as-synthesized AgNWs with a yield of up to∼90% in an average length of 75 μm were used to fabricate AgNW TCFs, which achieved a resistance of 12.25 Ω/square with a transmittance of 81.7%. The AgNWs reported in this study have potential applications in the fields of optoelectronics, biological sensors, and nanomedicine.
Acknowledgments
This work has been supported by the Scientific and Technological Projects of Yunnan Precious Metals Laboratory (Grant No. YPML-2022050201), the National Natural Science Foundation of China (Grant No. 21761016), the Major R&D Project of Yunnan Province (Grant Nos. 202002AB080001-1 and 202102AB080008-5), the Young and Middle-aged Academic and Technical Leaders Reserve Talents Program of Yunnan Province (Grant No. 2017HB060), and Ten Thousand Talents Plan-Young Top Talent Program of Yunnan Province (Grant No. 2019020001).
Supporting Information Available
The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsomega.2c07164.
SEM and FESEM images of AgNWs synthesized at different temperatures and with various PVP/AgNO3 mass ratios. XRD patterns of AgNWs synthesized at 393 K with a PVP/AgNO3 mass ratio of 6%. Transmittance and sheet resistance for AgNW TCFs (PDF)
The authors declare no competing financial interest.
Supplementary Material
References
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