SUMMARY
Miniaturized implantable optoelectronic technologies for in vivo biomedical applications are gaining interest, but require strict thermal management for safe operation. Here, we introduce a comprehensive framework combining analytical solutions and numerical modeling to estimate and manage thermal effects of optoelectronic devices. We propose Green’s functions to analytically solve temperature distributions in tissue from a point source with coupled thermal-optical power, capturing the influence of critical tissue properties and spatiotemporal parameters. Integrating the Green’s function derives temperature distributions for sources with definable geometry. Numerical modeling defines scaling factors to account for variations in radiation patterns and material designs, enabling direct performance comparisons across systems. Guided by this framework, iterative optimization of a filamentary optogenetic probe for deep brain stimulation significantly reduces thermal loads while preserving typical behaviors in freely moving mice. Experimental validation through in vitro and in vivo characterization demonstrates scalable strategies to overcome thermal challenges in advanced bio-optoelectronic systems.
Graphical Abstract

eTOC blurb
Implantable optoelectronics offer precise stimulation and sensing capabilities, but managing heat generation remains a key challenge for both safety and performance. This study presents a generalizable framework that combines analytical solution, numerical modeling, and in vivo validation to predict and manage temperature rises across diverse device designs. The approach enables rapid, system-level optimization and is adaptable to various tissues and systems, providing a foundational tool for the safe and effective development of next-generation bio-optoelectronic systems.
INTRODUCTION
Emerging classes of high-performance, miniaturized optoelectronic technologies are transforming possibilities in biomedical microsystems for research and clinical applications1–8. Recent advances in biomaterials and device-level integration schemes serve as the basis for sub-millimeter scale, and even cellular and sub-cellular-scale, light sources and photodetectors to deliver and sense light in biological tissues with ultra-thin, flexible, minimally invasive, and biomimetic designs9–15. Such systems, optimized for compatibility with soft biological tissues, often feature conformal contacts with curvilinear surfaces to enhance performance at the biointerface. Deployment of high-power, miniature light sources on flexible substrates faces challenges, however, due to the limited heat dissipation capacities of polymeric materials that are typically used16, thereby imposing significant thermal stresses for in vivo applications. For example, implantable filamentary probes for optogenetic neural stimulation have the potential to generate non-negligible thermal loads at the optoelectronic-neural interface17–19, risking off-target biological effects, impaired cellular functions, and tissue damage20.
The heating associated with the operation of these bio-integrated optoelectronic devices primarily originates from two sources. First, the absorption of photons in biological tissues produces photothermal effects that elevate temperatures in the illuminated regions21. Second, the operation of light-emitting diodes (LEDs) involves losses associated with non-radiative processes and Ohmic losses that contribute additional thermal loads22. Thus, effective thermal estimation and management are essential for designs and operating parameters that maintain biologically safe conditions in vivo and ensure reliable outcomes.
Studies using numerical modeling and experimental characterization, both ex vivo and in vivo, demonstrate a wide range of temperature changes that can be introduced by various light-delivering systems20,23–27. These results show that cellular responses to local temperature changes, such as the non-specific activation of transient receptor potential (TRP) channels28,29 or potassium channels (e.g., and )20,30 during standard photostimulation protocols, cannot be ignored when designing experiments and interpreting data. Despite this knowledge, the absence of a unified framework to estimate thermal loads across experimental and design parameters hampers efforts to compare performance across systems and to guide engineering designs, which are essential for improving heat dissipation of in vivo optoelectronic systems.
This work introduces a comprehensive treatment of this problem, which combines analytical solutions, numerical modeling, and in vivo experimental characterization to estimate, validate, and manage the thermal loads of optoelectronic devices using the mammalian brain as an example system due to its high sensitivity to temperature fluctuations (Figure 1, schematic illustration). First, we present analytical solutions for the temperature distribution in tissues generated by coupled isotropic thermal-optical sources. The results define the effects of key parameters such as input power, optical efficiency, irradiation distance, thermal and optical properties, pulse frequency, and duty cycles. These solutions, combined with numerical modelling, identify scaling factors that modulate the thermal fields generated by optoelectronic devices, to allow direct comparisons of heat management across systems in a way that accounts for differences in radiation patterns, material designs, and geometrical configurations. Using these factors, we demonstrate informed design optimizations of filamentary optoelectronic probes that effectively reduce thermal loads in the brain through passive thermal management strategies. Finally, we experimentally validate numerical results using in vitro and in vivo models, highlighting the effectiveness of this framework to predict temperature loads from various parameters without the need for iterative simulations. This work provides a robust methodology for accurately estimating the thermal loads in tissues. The immediate utility is in identifying thermal management considerations for optimizing material and geometrical designs in the rapidly advancing field of bio-integrated optoelectronics.
Figure 1. Analytical solution for the temperature distribution due to optical and thermal effects.

(A) Unintended thermal load at the optoelectronic-tissue interface leading to changes in temperature-sensitive signalings20,28,30,70–73. (B) Steady-state analytical solutions for the distribution of optical fluence rate, temperature distribution from optical and thermal point sources, and temperature distribution from coupled optical and thermal volumetric sources. (C and D) Temperature contour plots showing temperature rise (ΔT) due to the optical, thermal and their combined effect for a 1 mW total power for (C) point and (D) cuboid source. (E) Analytical and numerical solutions that show the distance-dependent temperature (e.g. heat penetration) for a coupled thermal-optical cuboid source of 1 mW with α = 0.5. (F) Dimensionless temperature rise as a function of dimensionless time at 25 μm from the center of a cuboid source. (G and H) Maximum temperature rise after 0.1, 1, 10 s and at steady state conditions for various (G) thermal conductivities (k) and (H) effective attenuation coefficients () for a coupled thermal-optical cuboid source of 1 mW with α = 0.5, at 25 μm from the center of a cuboid source.
See also Figure S1.
RESULTS
Analytical solutions for coupled isotropic thermal-optical sources
Our framework begins with the analytical solution for the steady-state temperature rise resulting from an isolated isotropic point source that produces both light (optical power, ) and heat (thermal power, ), as illustrated in Figure 1B. It assumes conduction as the dominant mode of heat transfer, within an infinite, homogeneous medium. In the analytical solution, the absorption and scattering parameters define the distribution of the optical fluence rate. The optical absorption, i.e. the optical energy lost per unit of time, at each position contributes to heat production that follows an isotropic profile throughout the medium. The thermal power produced by the source corresponds to an additional mechanism of heat production that propagates in the same isotropic profile, where the thermal properties of the material determine the propagation characteristics. Consequently, the total temperature rise () predicted by this model comprises two components: optically induced thermal effects (), referred to as a photothermal source, and thermal diffusion due to Joule heating (), referred to as a thermal source.
Two Green’s functions solve the partial differential equations (PDEs) governing photothermal and Joule heating from point source (see Method Details). The first Green’s function addresses the heat diffusion PDE in the medium with thermal conductivity k, based on an established solution from the literature31:
| (1) |
The second Green’s function is newly proposed in this study to solve the photothermal PDE that addresses light absorption and thermal conversion in tissue:
| (2) |
Remarkably, the resulting temperature rise from photothermal heating depends solely on k and the effective optical attenuation coefficient .
In the transient state, time t further defines the thermal and optical governing equations, requiring two time-dependent Green’s functions to solve transient-state PDEs (see Method Details). For a general volumetric source, integrating the Green’s function based on the geometry of the optoelectronic component provides the distribution of the optical fluence rate and the corresponding temperature rise due to the coupled 3D thermal-optical power source model.
For specific temperature distributions from thermal-optical sources, analytical solutions address Joule heating and photothermal effects separately and subsequently combine them to represent the complete scenario. Here, optical efficiency refers to the ratio of input power that is converted into optical output power (, α). The medium represents typical brain tissue, with k = 0.5 mW/mm/K and 18,32. A 1 mW point source with α = 0 produces 100% thermal power, resulting in a temperature increase of 11.30 °C at the center and 1.59 °C at a radial distance of 100 μm, whereas a point source with α = 1 emits 100% optical power and results in a temperature increase of 0.53 °C near the center and 0.45 °C at 100 μm (Figure 1C). For a cuboid source with a shape representing a typical optoelectronic component used in implantable devices for optogenetics (e.g., 50 × 100 × 150 μm3), the maximum temperature rise at the center of the source with α = 0 and 1 is 3.79 °C and 0.49 °C (Figure 1D). The temperature distributions vary linearly with α for a given total power (e.g., 1 mW, Figure S1A–B). For example, the temperature rise at the interface for a cuboid source with α = 0.5 can be obtained by linearly interpolating between the temperature rise at the same location for the source with α = 0 and 1 (Figure 1C–D, Figure S1A–B). Two dimensionless functions characterize the effects of cuboid source geometry on temperature increases with different lengths, widths, and heights (Figure S1C–D). This finding facilitates the direct comparison of thermal effects across optoelectronic sources with varying shapes.
Finite element analysis (FEA) validates the analytical solution for the temperature distribution due to a cuboid source operating at 1 mW with α = 0.5 at varying distances from the source center (Figure 1E). The temperature rise close to the source is largely due to Joule heating effects, which decrease sharply with distance. Conversely, photothermal effects are generally less significant close to the source but decay more slowly due to the propagation of photons into the tissue, generating additional heating throughout the medium. In addition to the spatial temperature profile from the steady-state solutions, the transient-state solution captures the relationship between temperature increase and operating time. Figure 1F shows the increase in dimensionless temperature as a function of time. As demonstrated in the Green’s functions, two main factors influence the temperature distribution: the thermal conductivity (k) of the medium, which predominately regulates the temperature rise due to Joule heating effects (Figure 1G), and the effective attenuation coefficient (), which primarily controls the photothermal effects (Figure 1H). The impact of other parameters, including specific heat capacity, density, scattering coefficients, and absorption coefficients, is detailed in Figure S1E–G.
Transient-state analytical solutions for generalized heating effects of pulsed light
Optical modulation and/or monitoring of cellular processes often requires temporally patterned illumination33–36. When designed effectively, this modulation can substantially reduce the increase in temperature of the tissue. Transient-state analytical solutions address temperature distributions from pulsed thermal-optical sources (see Method details). Figure 2A defines the key adjustable parameters for pulsatile illumination, where the pulse frequency (1/T) defines the number of cycles within a second, and the duty cycle (D) determines the width of the light pulses as a percentage of the total waveform period. The pulse width () represents the duration during which the source is active. The parameter t is the total length of the modulation protocol. This pulsed illumination operation corresponds to a pulsed thermal load in the tissue. When heat is not fully dissipated during the cooling phase of a cycle, residual heat in the medium accumulates from previous pulses, causing a progressive increase in temperature.
Figure 2. Transient-state temperature rise in a cuboid source operated in a pulsatile mode.

(A) Transient-state analytical solution for the heat distribution and variation of temperature due to a given pulsative mode of operation. (B) Analytical and numerical solutions for the dependence of temperature on time for an optical and thermal cuboid source, where the total power is 1 mW, pulsing frequency (1/T) is 5 Hz, and duty cycle (D) is 5%. (C) Temperature variation for a 1 mW cuboid source with 50% optical efficiency at different distances from the source surface (100, 200, 300, 400, 500 μm). (D) Heat maps of the temperature rise (ΔT) of a 1 mW cuboid source with 50% optical efficiency at 100 μm from the surface of the source for different pulsing frequencies with D of 5%, and for different duty cycle values with a frequency of 2 Hz. (E) Temperature rise of a 1 mW cuboid source with 50% optical efficiency at 100 μm from the surface of the source after 100 s for different values of D (1, 5, 10, and 20%) and different 1/T (1, 5, 10, 20 Hz).
Integrating the Green’s functions provides the spatiotemporal distribution of temperature rise from sources of any shape. Specifically, an arbitrary cuboid source (50 × 100 × 150 μm3) operated at 1 mW, with 1/T = 5 Hz and D = 5%, is considered for this analysis. With 100% optical power, the maximum temperature rise at the source-tissue surface is 0.030 °C during the first cycle, which increases to 0.033 °C in the second cycle. In contrast, the maximum temperature rise with 100% thermal power remains constant at 1.2 °C during the first two cycles (Figure 2B). Thus, photothermal effects can dominate heat accumulation under pulsatile operation. For a coupled thermal-optical source model with α = 0.5 at a similar pulsatile profile (1/T = 5 Hz, and D = 5%), the pulsing nature of the light source causes substantial fluctuations in temperature near the surface of the source. However, at long distances from the source (> 400 μm), the effects of pulsing diminish, and the temperature rise resembles that of a continuous source with equivalent power (Figure 2C).
The relationship between the temperature rise and the temporal parameters at 100 μm from the source surface yields additional insights (Figure 2D). As the frequency increases, the effects of the accumulation of heat decrease due to the reduction of the activation and increase of the cooling cycle times of the source. The result is a decrease in the maximum temperature rise in the surrounding tissue, approaching that of a continuous source with equivalent power at D × 1 mW (α = 0.5, Figure 2E). When the pulse frequency exceeds 5 Hz, the maximum temperature rise increases linearly with the duty cycle (Figure 2E). These findings suggest that increasing the frequency and decreasing the pulse width can significantly reduce the thermal load on the tissue, as might be expected.
Numerical modeling of scaling factors from anisotropic light sources
The analytical solution previously described primarily considers photothermal effects from a light source with an isotropic radiation pattern. Advanced frameworks can describe photothermal effects due to real optoelectronic components that produce anisotropic patterns of illumination. Scaling the distribution of the temperature rise for an isotropic source with 100% optical power by a factor () reflects the photothermal effects of arbitrary anisotropic radiation patterns (Figure 3A). Three patterns of illumination are commonly encountered in experiments: a Lambertian pattern, representing typical optoelectronic light sources (e.g., LEDs); a diverging pattern, representing the emission profile of optical fibers with a given Numerical Aperture (NA); and a collimated pattern, representing the limited divergence nature of unidirectional lasers. For each case, Monte Carlo simulations define the spatial distribution of light in a scattering medium with optical parameters that mimic those of the target region, such as the living brain in this work (Table S1). Each source displays distinct illumination characteristics, as defined by its contour patterns (Figure 3B, Figure S2A). The distribution of the optical fluence rate varies significantly depending on the source, with laser sources delivering the most concentrated irradiance under a given optical power (1 mW, Figure 3B, Figure S2).
Figure 3. Comparison of scaling effects of illumination patterns for isotropic, optoelectronic, fiber optic, and laser sources.

(A) Contours of illumination patterns for isotropic, optoelectronic, fiber optic, and laser sources. (B and C) Contour plots showing the distribution of the (B) optical fluence rate and (C) scaling factor () of a Lambertian, fiber optic, and a laser source for an optical power of 1 mW. (D) Variation of a maximum scaling factor as a function of optical efficiency of a Lambertian, fiber optic, and laser sources.
See also Figure S2.
Contour plots of for these anisotropic sources compare the photothermal effects of each relative to that of an isotropic source (Figure 3C). Although the anisotropic sources yield substantially more concentrated optical fluence compared to isotropic sources (Figure S2B), the photothermal effects remain within a factor of two of one another. Specifically, the maximum values of in the field of interest for a 1 mW source with 100% optical power are: optoelectronics, 1.4; fiber optics, 1.7; laser, 1.8 (at 460 nm, relative to an isotropic point source) (Figure 3D). Furthermore, these values decrease substantially as the optical efficiency of the light source declines. For optical efficiencies typical of optoelectronic components (6–36%), the maximum value of is between 1.004 and 1.03. Therefore, additional photothermal effects due to the anisotropic nature of typical optoelectronic light sources can be neglected, relative to the isotropic case.
Scaling factors from integrating materials of the light source
The use of optoelectronic components requires integration with substrates that deliver electrical current and serve as a vehicle for insertion into target regions9–11. Encapsulation layers insulate the electrical elements from the biological environment and serve as biocompatible interfaces to minimize foreign body reactions. Modern integration strategies often feature interfaces with low Young’s modulus to reduce tissue damage during natural organ movements (e.g., intracranial micromotion of the brain)37–41. The results in Figure 1 show that even an isolated source can lead to substantial increases in temperature at the tissue interface, even at relatively low power. Appropriate materials and structures for thermal management are thus important to protect the tissues from the adverse effects of heating. The use of a simplified model for the probe facilitates analysis through scaling factors due to Joule heating (thermal, ) and photothermal () effects (Figure 4A). The model features a cuboid power source (50 × 100 × 150 μm3) with a substrate and an encapsulation layer, each 100 μm thick and 200 μm wide.
Figure 4. Scaling effects for a simplified probe design with various substrates and encapsulation materials.

(A) Heat distribution and total temperature rise model that includes the scaling factor for the simplified probe design. (B) Temperature contour plots for the temperature rise (ΔT) of the isolated source, simplified probe with PI substrate, Cu substrate, and encapsulated in air, for a thermal power of 1 mW. (C) Contour plots of the scaling factor () for the isolated source, the simplified probe with a hypothetical PI substrate, the Cu substrate, and the air encapsulation layer in addition to Cu substrate. (D) Variation of the scaling factors due to thermal () and photothermal () effects at the probe-tissue interface, directly above the center of the source, as a function of the thermal conductivities (k) of the substrate and encapsulating materials (with a Cu substrate).
See also Figure S3.
Numerical modeling quantifies the corresponding effects of substrates with low (polyimide, PI) or high (copper, Cu) k, and of thermally insulating encapsulation layers (e.g., air), embedded in a biological tissue (e.g., brain tissue). The ratio of the resulting temperature distributions to those of an isolated light source with 1 mW thermal power (Figure 4B) determines (Figure 4C). A similar approach for a source with 1 mW optical power defines for varying materials (460 nm, Lambertian pattern, Figure S3A). Comparative analysis across configurations highlights the reduction in thermal accumulation at the probe-tissue interface (Figure 4C, Figure S3A). While there is an increase in and at longer distances (> 0.5 mm) from the center, the absolute temperature rise in these areas is minimal and has negligible impacts on the medium.
With the simplified probe design, the results of Figure 4D summarize the influence of materials k values on and , with a focus on the location at the probe-tissue interface centered above the optoelectronic source (Figure 4D). Consistent with intuition, substrate materials with high k, such as Cu, exhibit lower scaling factors and significantly reduced interface temperatures compared to those with low k, due to their improved abilities to dissipate heat away from the source (Figure 4D). On the other hand, encapsulation materials with low k prevent heat from dissipating into the surrounding medium efficiently, thereby leading to low values of at the probe-tissue interface. As the value of k approaches that of brain tissue, increases as these insulating effects decrease. In the limit of high k, the encapsulating material creates thermal pathways that reduce heat accumulation at the probe-tissue interface, resulting in a decrease in . Photothermal effects lead to a consistent trend: decreases with increasing k for the encapsulation material (Figure 4D).
Probe design optimization guided by analytical and numerical frameworks
These collective results guide the optimization of optoelectronic structures to reduce thermal loads on biological tissues. Consider, as a specific example, a probe that integrates a μ-ILED as a source, built onto a probe for in vivo optogenetic studies. The optimization process in this case involves iterative improvements to the materials and designs (Figure 5A). The probe consists of a flexible printed circuit board (fPCB; 75 μm-thick PI with 18 μm-thick Cu layers on both sides) as a substrate for a blue μ-ILED (TR2227, CREE; dimensions: 220 × 270 × 50 μm3; wavelength: 460 nm), cut into a filamentary shape with a width and length of 0.50 mm and 6.25 mm. Narrow Cu traces (50 μm wide, separated by a 210 μm gap) serve as electrical connections between the μ-ILED and an external power supply. Conventional designs also involve the removal of the Cu from the backside.
Figure 5. Probe designs and optimization processes to select features that minimize the thermal load on the surrounding medium.

(A) Schematic illustrations of design features for an optoelectronic probe: i) fPCB with Cu traces on the top and Cu heat sink on the backside of the PI substrate; ii) optimized configuration, consisting of wide Cu traces and heat sink with μ-ILED soldered near the tip of the probe; iii) μ-ILED encapsulated in PDMS; iv) μ-ILED encapsulated in air with the thin-film thermistor attached on top. (B) Optical images of probe, with examples showing narrow and wide Cu traces (thickness = 18 μm) on the PI substrate (thickness = 75 μm) with the μ-ILED soldered onto the traces. An air chamber integrated into a PDMS encapsulation structure (thickness = 300 μm) resides above the μ-ILED. The thin-film thermistor attaches on top. (Scale bar, 500 μm.) (C) Thermal images of the probe activated with electrical power of 2.74 mW and 14.5 mW, and plot of the variation of optical and thermal power as a function of electrical power supplied to the μ-ILED. (Scale bar, 1 mm.) (D) Contour plots of the scaling factor () for probes with narrow traces encapsulated in PDMS, wide traces encapsulated in PDMS, wide traces with heat sink encapsulated in PDMS, and wide traces with heat sink encapsulated in PDMS with an air chamber. (E) Numerical and experimental plots of the dependence of temperature on time (n = 5 technical replicates) operated in water with the μ-ILED activated for 30 s. The solid lines and shaded areas represent the mean and standard deviation (s.d.) respectively.
See also Figure S3.
The sequential probe modification workflow produced four comparative designs. The first modification involves an increase in the width of the Cu traces (230 μm, separated by a 40 μm gap, Figure 5B). The second step is the addition of a continuous 18-μm-thick layer of Cu (0.50 × 5.5 mm2) on the backside of the probe, which serves as an additional mechanism to dissipate heat generated by the μ-ILED. Third, encapsulation of the μ-ILED in a 300-μm-thick layer of polydimethylsiloxane (PDMS) defines an insulation barrier between the μ-ILED and the surrounding tissue. The fourth modification involves an air chamber (260 × 310 × 300 μm3) to enclose the μ-ILED within the PDMS to further reduce heat transfer to the surrounding tissue. Each case involves a thin-film thermistor (10 μm) attached to the probe to monitor the temperature above the μ-ILED. The numerical model includes the geometry and material properties of this sensor (Figure 5B). Thermal imaging of the probes during operation in air reveals the Joule heating effects. Optoelectronic characterizations indicate that the optical efficiency of the μ-ILED is 31%, such that the remaining 69% contributes to Joule heating (Figure 5C).
Numerical modeling produces comparative contour plots of (Figure 5D) and (Figure S3B) for these cases. The results demonstrate various decreases in thermal load associated with these design modifications (Figure 5D, Figure S3B). The optimized probe design features wide Cu traces, a heat sink (i.e., backside Cu), and an air chamber and exhibits the lowest and values at the probe-tissue interface. Experimental measurements with the thin-film thermistor and the blue μ-ILED operating constantly for 30 s over 5 continuous heating cycles (30 s heating and 30 s cooling) quantify the role of the heat sink and wide Cu traces for PDMS encapsulated probes in air, water, and ethanol (Figure 5E, Figure S3C). Two separately fabricated probes produce similar results (Figure S3D). Additional studies examine the effect of air chambers. Experimental measurements and numerical modeling results confirm the effectiveness of the optimized design in water (0.6 mW/mm/K at room temperature, Figure 5E). Notably, the wide traces and air chamber have a more significant heat dissipation effect than the heat sink. Related results for operation in air and ethanol yield similar trends (Figure S3E). Monte Carlo simulations demonstrate optical fluence characteristics after integrating the air chamber (Figure S3F, in water medium). While the air chamber introduces a slight refractive index mismatch that modulates the emission profile, its low preserves the overall light delivery efficiency.
Experimental validation of probe thermal performance in the living brain
Complete analysis in the context of a specific application area focuses on probes of these types implanted into the mouse brain such as in the case of optogenetic stimulation. The geometric factors follow from the reconstruction of a three-dimensional geometric model of a C57BL/6J mouse brain using micro-computed tomography (microCT) imaging of the cranial structure (Figure 6A). The optimized optoelectronic probe targets the dorsal striatum region. Contour plots of the resulting temperature distributions reveal a significant reduction in heating within the brain tissue when using a probe with the optimized design compared to an isolated μ-ILED (Figure 6B). Consistent with the distance-dependent temperature variations predicted in Figure 2C, the encapsulation layer reduced the peak temperature at the tissue interface by creating a 250 μm separation between the μ-ILED and the tissue interface (300 μm encapsulation and 50 μm μ-ILED height).
Figure 6. Numerical and experimental analysis of probe thermal performance in a realistic reconstructed model and in the living brain.

(A) Geometric model rendering of a mouse using microCT reconstruction showing the probe location in the brain. (B) Temperature contours of an isolated μ-ILED and the optimized probe design, and contour plots of the scaling factor () for the optimized probe in the brain. (C) Experimental (mean ± s.d., n = 5 technical replicates) and numerical temperature-time plots of the designs in vivo and reconstructed respectively, with the μ-ILED on for 30 s. (D) Heat map of the total μ-ILED power for different duty cycles and frequencies to achieve a 1 °C temperature rise at the probe-tissue interface predicted by the scaling factors and analytical solutions. (E – G) Thermal and motion analysis of freely behaving mice under baseline conditions, subjected to optical stimulation without thermal management and with the optimized probe, namely (E) in vivo temperature measurements, (F) movement trajectories (scale bar, 5 cm) and (G) summary data of exploration rate and distance travelled over 30 min (mean ± s.d., n = 4 biological replicates). Two-way ANOVA, Sidak’s multiple comparison with Baseline, *p < 0.05, **p < 0.01, ***p < 0.001, ****p < 0.0001. Each dot represents a biological replicate. Total power load of 5.6 mW was supplied at 100% duty cycle in 30 s heating and 30 s cooling phases.
Temperature-time profiles captured via the thin-film thermistor during in vivo experiments provide additional data for comparing the four probe configurations (Figure 6C). With the μ-ILED active for 30 seconds, the optimized design consistently results in the lowest temperature increases. Combining experimental measurements and computed scaling factors yields a value for the k of the brain tissue (grey matter in the dorsal striatum) of ~0.55 mW/mm/K, consistent with values reported in the literature42,43. The numerical model reconstructed from microCT imaging using this value of k yields simulated temperature profiles for the four probe designs with excellent correspondence to experimental results.
Integrating the scaling factors from the in vivo realistic geometric model with the analytical solution for the μ-ILED light source produces a heat map that identifies the total μ-ILED power and operational parameters that maintain a temperature rise of 1°C (Figure 6D). This analysis predicts that a total power of 80 mW (~25 mW optical power of 460 nm blue light, ~421 mW/mm2 at the μ-ILED) can safely operate with a 10 Hz frequency and a 5 ms pulse width, as representative parameters in optogenetic protocols. Figure S4A simulates the temperature rise from the optimized optoelectronic probe in the rat brain (~1800 mm3), which yields similar results compared to the mouse brain (~400 mm3). Further analysis reveals that the effects of increasing tissue size on the resulting temperature rise can be neglected when tissue volume is larger than 512 mm3 (Figure S4B). These findings demonstrate the importance of proper integration strategies to regulate the thermal burden of optoelectronics in living tissue while providing critical guidance on suitable parameter ranges (e.g., power, duty cycle, frequency) for in vivo characterization of optoelectronic technologies and biological experiments.
Finally, to emphasize the importance of temperature management in brain tissue, we assess heat-induced off-target behavioral effects in freely moving wild-type mice. We compare the optimized probe design to a standard probe without thermal management features (narrow-trace fPCB without a heat sink or encapsulation layer). Figure 6E illustrates temperature changes in the brain under three conditions: baseline (no power load), optical stimulation using the standard probe, and the optimized probe. Each session lasted for 30 min, with 4–5 replicates, and optical stimulation was performed with a total power load of 5.6 mW at 100% duty cycle in 30 s heating (μ-ILED on) and 30 s cooling (μ-ILED off) phases. The optimized probe maintained a maximum temperature rise of ~1°C at the probe-tissue interface, while the probe without thermal management resulted in substantially higher temperature rises (Figure 6E). Behavioral assessments, including open-field tests measuring movement trajectories, exploration rates, and distance traveled over 30 minutes, confirm that the optimized probe minimizes thermal stress and allows mice to maintain standard activity patterns during optical stimulation at high duty cycle or pulses at high input power (5.6 mW total power, 100% duty cycle, Figure 6F and G; 93.2 mW total power, 20 Hz, 2 ms pulse width, Figure S5A–C). These results highlight the critical importance of effective thermal management in preserving physiological and behavioral integrity during in vivo experiments.
DISCUSSION
The collection of analytical solutions, numerical modeling, design optimization guidance, and in vivo experimental characterization results presented here establishes a comprehensive framework to address the thermal constraints of optoelectronic devices in living tissues that are susceptible to temperature perturbations. Our analytical solutions define general rules for evaluating the temperature increases generated by optoelectronic sources. The results enable the assessment of various parameters that affect the local thermal field under experimental conditions in both steady and transient states. Scaling factors derived from numerical modeling account for differences in radiation patterns, material designs, and geometrical configurations, facilitating comparisons of heat management capabilities across systems. Combined with the analytical solutions described here, we present an efficient scheme for estimating brain thermal load under diverse experimental parameters, eliminating the need for time-consuming iterations of simulation work. By addressing the thermal challenges inherent in optoelectronic applications, this methodology supports the development of more reliable and physiologically compatible technologies for neuroscience and biomedical applications.
An integrated strategy for thermal analysis in implantable optoelectronics
Our study provides fundamental insights into optically induced thermal effects and thermal diffusion due to Joule heating of optoelectronic sources. The findings form the basis for calculating temperature loads per unit of power input into the system. In simplified scenarios, such as an isolated optical or thermal source (e.g., microscopy in living tissue) positioned in a medium with well-established optical and thermal parameters (e.g., brain tissue), these analytical solutions can readily estimate the temperature distribution in three-dimensional space. Furthermore, the results facilitate comparisons of the temperature increase due to fully optical, thermal, or coupled sources, providing a reliable foundation for predicting the thermal performance of different optoelectronic devices. Integrating the Green’s function over device geometry accounts for the effects of varying source shapes. The effective attenuation coefficient () captures the combined absorption and scattering effects of photons in biological tissue, allowing our framework to model sources with different emission wavelengths. The optical efficiency parameter (α) represents the net fraction of electrical power converted into light, reflecting the cumulative effects of quantum efficiency, light extraction, and packaging losses.
Given the physical principles of heat diffusion in biological tissue, the temperature field in a given system must adhere to the general rules of heat distribution as described in the analytical solution, for example, dictated by the thermal conduction PDE. In many cases, however, a purely analytical solution cannot accurately represent the distributions of temperature in practical applications18,44–46. Detailed parameters, such as radiation patterns, multilayer geometric designs of optoelectronic components, and anatomical features of the targeted tissues, can significantly alter the resulting heat generation and transport characteristics. Variations in these factors, along with differences in power load and temporal dynamics, can frustrate comparisons of the thermal management capabilities of different systems. A scaling framework that isolates the effects of these non-analytical parameters avoids this limitation. This approach illustrates how physical, engineering, and biological considerations modulate the thermal field when considered in conjunction with our analytical solutions. Using the obtained scaling factors, commonly used optoelectronic designs can be analyzed to understand thermal management capabilities more effectively and to identify key parameters for targeted optimizations.
Table S3 summarizes the thermal effects of the parameters examined in this work. Beyond these analytical and non-analytical parameters, several additional factors may influence the scaling outcomes. For example, the thicknesses of the encapsulation and substrate layers can vary widely depending on fabrication method and device architecture. Thicker encapsulation layers increase thermal resistance and reduce peak surface temperatures, while thinner layers allow more rapid heat dissipation through the tissue and increase the risk of localized hot spots. Other variables, such as contact surface area and material anisotropy can also significantly affect thermal distribution. The scaling factor framework is modular and extensible to incorporate additional parameters, ensuring broad applicability for future thermal analyses of complex bio-integrated optoelectronic systems.
Optimizing passive thermal management in implantable optoelectronics
Focused studies involve a simplified probe design with substrate and encapsulation layers typically present in optoelectronic devices and their effects on the temperature rise at the probe-tissue interface. The integration of substrate materials with high k can facilitate dissipation of heat generated by the source, while modifications to the encapsulation layer can either retain heat within the probe structure or aid in its transport along the probe. Guided by these principles, we select four comparative designs to represent progressive modifications to optimize thermal performance in flexible neural interfaces. These configurations reflect practical device geometries and widely accessible material choices (e.g., fPCB)12,18,19,45,47,48, ensuring the relevance of our modeling framework for real-world applications.
Our optimized design incorporates an air chamber within the encapsulation to provide further thermal insulation due to the significantly lower thermal conductivity of air (~0.026 W/m·K). Consequently, it forces heat to dissipate preferentially through the substrate, thereby lowering peak interface temperatures compared to a solid PDMS encapsulation layer. One drawback, however, of the use of a substrate with high k and an encapsulation layer with low k is that heat may preferentially dissipate into surrounding tissue through the substrate. Thus, the configuration may be further improved by modifying 2D layers into a 3D structure that completely surrounds the inner substrate of high k with a low k material, such as in a cylindrical probe design (Figure S6). Such an insulation barrier increases the thermal resistance in all directions around the source so that heat dissipates mainly through the inner substrate core, thus reducing the thermal load on surrounding tissue.
Another important consideration is mechanical compliance. PI-based systems are favored due to their flexibility to conform to soft tissue surfaces and robustness for surgical handling and implantation. While widening Cu traces on PI substrates can lead to an increase in stiffness, this effect is minimal in systems employing ultra-thin films, where mechanical flexibility is primarily dictated by the substrate rather than the trace geometry38. In such systems, widening metal traces can still significantly enhance lateral heat dissipation without substantially compromising mechanical compliance. Future designs may benefit from the integration of advanced low modulus and ultra-low-k materials (e.g., aerogels)49,50, which offer mechanical properties matching native tissue with enhanced heat management.
Biological considerations in this framework
The brain is one of the most temperature-sensitive organs in the body, with tightly regulated homeostatic mechanisms that maintain thermal stability51–53. Physiological brain temperature can fluctuate by up to ~2 °C during naturalistic behaviors51. For chronic applications, a more conservative safety limit of 1 °C is commonly adopted to mitigate the risk of sustained thermal stress, glial activation, or unintended neuromodulation20,54–56. In our in vivo characterizations, the maximum temperature rise (ΔT) observed at the optimized probe–tissue interface was approximately 0.9 °C, resulting in a short-term temperature shift below 39 °C. These values fall within the range of normal physiological fluctuations and remain below thresholds associated with histological damage or behavioral disruption in rodent models20,23,57,58.
Although a 1–2 °C increase is generally considered biologically safe, sub-degree temperature changes may modulate neural excitability through the activation of thermosensitive ion channels and signaling cascades (Figure 1A). Members of the transient receptor potential (TRP) family (e.g., TRPV1–4) and certain potassium channels (e.g., TRAAK) are intrinsically responsive to thermal fluctuations59–61. The thermal sensitivity of these pathways highlights the importance of minimizing even sub-degree temperature increases to avoid unintended modulation of neural activity. In addition, the optical readouts of many genetically encoded fluorescent sensors commonly used in neuroscience are temperature sensitive62. These considerations reinforce the value of accurate thermal characterization and highlight the need for appropriate control experiments in optically based neuromodulation or imaging studies.
Our analytical approach assumes an infinite, homogeneous, and isotropic medium. This approximation is appropriate when the heat source is small relative to the surrounding tissue volume and sufficiently distant from anatomical boundaries—conditions generally satisfied by our implanted probes in the mouse brain (Figure 6B and S4C). While this assumption is supported by the strong agreement with numerical modeling, deviations may arise near structural interfaces, such as gray–white matter boundaries and vascular structures, where local variations in tissue-specific properties (e.g., k and ) could affect temperature distributions. To address these limitations, we complement our analytical model with anatomically realistic numerical simulations, based on a microCT-reconstructed mouse brain. Future studies may adapt this combined approach for thermal estimation in heterogeneous biological systems, particularly in systems requiring high spatial precision near sensitive anatomical interfaces.
Beyond structural heterogeneity, additional physiological heat transport mechanisms such as blood perfusion and cerebrospinal fluid (CSF) convection can also influence local brain temperatures. These convection factors are often approximated using models like the Pennes’ bioheat equation63. In our case, omitting these mechanisms did not substantially impact agreement with experimental measurements, suggesting that conduction remains the dominant mode of heat transfer under the spatial and temporal scales considered in this study. Nevertheless, modeling blood perfusion and CSF flow may be necessary for applications involving larger devices, longer heating durations, or regions with particularly high vascularization.
Future directions
This study presents, to our knowledge, the Green’s function for the coupled thermal-optical problem for the first time. Based on the Green’s function, we develop a series of analytical solutions for calculating the temperature rise induced by coupled thermal-optical sources. In addition, we introduce a unified methodology that integrates analytical solutions, numerical simulations, and experimental validations to evaluate and manage thermal constraints in implantable optoelectronic devices. Future advances in implantable optoelectronic systems may demand increasingly sophisticated device architectures, such as arrays of emitters, integrated active cooling elements, and complex multilayer designs. Our framework can accommodate these additional considerations. For example, both the analytical and numerical approaches are extendable to multi-source configurations. The analytical solution supports linear superposition based on Green’s functions, allowing the total temperature rise from multiple sources to be calculated as the sum of their individual contributions (Figure S6C). Similarly, the numerical simulations can be adapted to incorporate multiple emitters with varied power levels, spatial distributions, and emission profiles.
Future modification of this framework may guide other heat management strategies (e.g., microfluidic or thermoelectric cooling) by incorporating additional convective heat transfer terms or specifying heat-removal boundary conditions64–66. For example, microfluidic cooling channels can be represented as independent convective pathways that enable targeted heat removal in high-power or temperature-sensitive applications. These capabilities broaden the applicability of our framework to a wide range of emerging bio-integrated platforms.
Finally, the framework introduced here successfully guides probe optimization within anatomically realistic geometric constraints digitally reconstructed from mouse cranial structures. Emerging advancements, such as digital twins in personalized medicine, provide increasingly detailed anatomical datasets that this approach can leverage to design individualized optoelectronic probes with enhanced thermal performance67–69. While our experimental designs focus on neural tissue, our framework can easily adapt to other organ systems such as the heart, muscle, and skin, by modifying tissue-specific thermal and optical parameters (e.g., k and ). Collectively, our results and solutions offer an adaptable strategy for the thermal management of next-generation bio-integrated optoelectronics for safe and effective operation across a wide range of biomedical applications.
METHODS
EXPERIMENTAL MODEL AND SUBJECT DETAILS
Mouse
All animal handling protocols were approved by the Northwestern University Animal Care and Use Committee. This study used adult male and female mice (aged 80–120 days, weighing 20–30 g at the start of experiments). Prior to experimentation, the mice were group-housed under standard conditions, maintained at an ambient temperature of approximately 25°C, with a 12-hour light/dark cycle (lights on at 6:00 or 7:00). Enrichment included plastic igloo shelters and nesting materials. Mice from the same litter were randomly assigned to different experimental groups. We used C57BL/6 mice obtained from Charles River (Wilmington, MA) and bred in-house. All mice used in this study were healthy, immunocompetent, and had no previous experimental history.
METHOD DETAILS
Steady-state solution
At steady-state, the 3D thermal-optical coupled equation comprises of the thermal component, which addresses heat conduction within an infinite medium and the optical component which calculates the light propagation within the material and solves for the optical fluence rate using heat source and optical source , defined by spatial position vector :
Key parameters include thermal conductivity , the reduced scattering coefficient , the absorption coefficient , and the diffusion coefficient :
The Green’s function method
To solve this problem, we apply the Green’s function based on the principle of linear superposition. Using this method, the thermal-optical coupled equation is divided into two parts and the total temperature rise is obtained by adding the contributions from both thermal and optical sources:
The following equations represent the solution for the Green’s function of the thermal component:
For optically induced thermal effects, the Green’s function can be derived by solving the governing equation in two steps:
First, we solve for the Green’s function related to the 3D optical propagation:
This is governed by the effective attenuation coefficient , which influences how light is scattered and absorbed within the medium:
The second step solves the temperature rise due to heat conduction:
Using the Green’s function method, we calculate the temperature rise generated by the photothermal interaction:
Solving the above integral gives us the Green’s function for the photothermal partial differential equation (PDE):
Interestingly, the resulting temperature increase depends only on and is independent of other optical parameters.
For a general source, the solutions for both the optical fluence rate distribution and the temperature rise can be obtained by integrating the Green’s function over the source’s geometry.
The optical fluence rate distribution for a general source is defined as:
The distribution of the temperature rise for a general source is given by:
For a point source, the following equations are used to determine the optical fluence rate distribution:
The resulting distribution of the temperature rise for a point source can be calculated directly at different spatial locations:
Transient-state solution
In the transient-state problem, the 3D thermal-optical coupled equations are further defined by time (). Key parameters include specific heat and the material density . The thermal component is governed by the transient thermal conduction PDE:
The photothermal component accounts for the heat generated from optical absorption, which is calculated using the transient thermal-optical coupled PDE:
The following equations solve the time-dependent Green’s function for the thermal part:
The temperature rise due to this thermal component only depends on two thermal properties: thermal diffusivity () and thermal conductivity (). For the photothermal part, the time-dependent Green’s function can be derived by solving the governing equation in two steps:
First, we solve for the time-dependent Green’s function related to the 3D optical transient propagation:
The corresponding solution is:
The second step solves the temperature rise by addressing the heat conduction due to optical effects:
Using the Green’s function method, we calculate the temperature rise generated by the photothermal interaction:
By calculating the integral for this part, we derive the time-dependent Green’s function for the photothermal PDE:
The photothermal temperature rise depends on two thermal properties ( and ) and one optical property (). For a general source, the optical fluence rate distribution can be obtained by integrating the Green’s function:
Likewise, the distribution of the temperature rise for the general source under transient conditions is as follows:
For specific cases, such as a pulsed source, which is commonly used in optogenetic stimulations, the corresponding source term can be further written as:
Here, is a step function defined by pulsing properties:
The corresponding optical fluence rate can be given by:
The corresponding temperature rise can be given by:
Here, and are the transient temperature rises caused by a constant source term:
For a constant source term, the temperature rise may be determined using the following equations:
Specifically for a constant point source, the following equations apply:
As , we have the following equation showing is self-consistent:
Here, is the steady-state temperature rise for a point source.
When we set , we can get the optical fluence rate and temperature rise caused by a constant point source at the origin:
The above solutions are based on the isotropic radiation pattern. For other anisotropic sources, such as Lambertian, fiber optics or laser sources, resulting radiation patterns may be obtained using a scaling factor:
For the Lambertian source which represents typical optoelectronic light sources such as LEDs, the solution can be represented using dimensionless parameters:
To consider the effects of varying probe geometries and materials, the above solutions can be further modified using the appropriate scaling factor:
Optical simulations
Optical simulations for transcranial optogenetic stimulation were performed using the Monte Carlo method74. For simulations of radiation patterns, the simulation volume consisted of a cubic grid with (200)3 voxels, each voxel measuring (25 μm)3, covering a total volume of (5 mm)3. For simulations involving simple and realistic probes, the simulation volume consisted of a cubic grid with (500)3 voxels, each voxel measuring (10 μm)3, covering a total volume of (5 mm)3. The illumination sources used here, in order of increasing degree of anisotropy, are isotropic, Lambertian, fiber, and laser. The corresponding expressions can be written as:
Isotropic:
Lambertian:
Fiber:
Laser:
Here, is the optical intensity. is the angle between the irradiation direction and the vertical direction. Both point and cuboid sources were investigated with the sources positioned in the center of the simulation volume. Optical properties such as absorption and scattering coefficients, as well as refractive index, that were used in the simulation, are detailed in Table S1. The resulting optical fluence rate distribution at 1 mW irradiation was visualized using Matlab.
Thermal finite element analysis model
Temperature distributions were modeled to account for both Joule heating of the device and optically induced thermal effects. The optical fluence rate is obtained from optical simulation. The temperature boundary condition was set as zero, and the tissue size used was large enough to be approximated as an infinite medium. Abaqus software was used to solve the thermal-optical coupled equation with finite element methods75,76, utilizing linear tetrahedral elements with a minimum edge length of 10 μm. Material properties, including thermal conductivity, heat capacity, and mass density, are detailed in Table S2.
Because the tissue volume is sufficiently large, the temperature at the boundary approaches the ambient temperature as heat propagates. Thus, we impose a constant boundary condition in our model. By the linearity of the governing heat conduction equation, applying a zero-temperature boundary yields the temperature rise relative to baseline (T = ΔT), whereas applying an ambient-temperature boundary yields the absolute temperature profile. Notably, in smaller tissue volumes, the assumption of an infinite medium may lead to deviations in predicted peak temperatures depending on the actual boundary condition. Such limitations should be considered when interpreting results under constrained geometries.
Fabrication of optoelectronic probe
Electrical traces and pads for the μ-ILED were created using laser ablation on a flexible copper/polyimide/copper (Cu/PI/Cu) sheet (18 μm/75 μm/18 μm, Pyralux AP8535R, DuPont). The blue μ-ILED (TR2227, CREE) was soldered onto the probe using a heat gun set to a low speed and temperature (230–250°C). The polydimethylsiloxane sheet (PDMS 200 μm, Limitless Shielding) was laser cut to form the chamber for the μ-ILED encapsulation using LPKF PhotoLaser R (LPKF Laser & Electronics SE, DE). Subsequently, the PDMS chamber was aligned with the electrical traces and PDMS silicone elastomer (Dow SYLGARD 184) was used to attach the thermistor to the PDMS or air-encapsulated μ-ILEDs. Electrical wires (34 AWG) were soldered for electrical connections. The μ-ILED was powered by a high-resolution current source (Keithley model 6221) for further characterization of thermal effects.
Thermistor fabrication and thermal characterization
A thin-film thermistor was fabricated using photolithography to pattern a layer of gold between two insulating layers of polyimide (PI). A silicon wafer was first spin-coated with a layer of polymethyl methacrylate (PMMA, 500 nm) followed by PI (5 μm). A conductive film of 20 nm titanium and 100 nm gold was then deposited on the PI layer, followed by a photoresist layer patterned using a maskless aligner. After wet etching to define the sensor geometry, a top layer of PI (5 μm) was deposited by spin-casting as before. A film of 60 nm Cu was deposited on the PI layer to act as a mask for the subsequent etching of PI. Thereafter, a photoresist layer was patterned using a maskless aligner, followed by wet etching, reactive ion etching of the PI and finally the removal of the Cu mask through wet etching. The thermistors were then transferred onto water-soluble tape that was dissolved in DI water before the thermistors were attached to the optoelectronic probes, with the serpentine resistive element positioned directly above the μ-ILED. This placement enabled localized temperature detection at the device-tissue interface. The thermistor’s geometry and material properties were incorporated into the finite element model to account for potential thermal artifacts and maintain spatial consistency with experimental measurements. Care was taken to avoid direct electrical or optical contact between the thermistor and μ-ILED to minimize self-heating and other thermal artifacts. Electrical connections were established using silver paint and UV resin was applied to provide additional mechanical support and electrical insulation. The resulting thermistor on optoelectronic probe was encapsulated in 10 μm-thick parylene C using chemical vapor deposition. Temperature responses were measured in air, ethanol and DI water using a digital multimeter (USB-4065, National Instruments), and calibration of thermistors was performed with a thermometer (HH374, OMEGA) in controlled water bath over a temperature range of 30–60 °C. The operating voltages of μ-ILED remained consistent at 2.7–2.8 V in all tested configurations at a driving current of 2 mA.
Optoelectronic characterization
The test blue μ-ILED was mounted on a polyimide filament probe and soldered to the electrical traces using the same methods described above. We used a high-resolution current source (Keithley 6221, Tektronix) to drive the μ-ILED. An integrating sphere (FOIS-1, Ocean Insight) and a spectrometer (HL-3 plus, Ocean Insight) defined the spectral irradiance to allow calculation of the net optical power as a function of input current. The current-voltage (IV) characteristics were obtained using a high-resolution digital multimeter (USB-4065, National Instruments).
Microscale computed tomography imaging
Mice were given an IP injection of iohexol (iodine-based, CT contrast agent) 15 minutes before euthanasia. After euthanasia, animals were scanned using a microPET/CT system (Mediso nanoScan). Scans were conducted with medium magnification, a 33-μm focal spot, and 1 × 1 binning, acquiring 720 projections over a full circle with a 90-ms exposure time. X-ray power was set at 70 kVp for imaging, and the projection data were reconstructed into 34-μm voxels.
Geometric modeling
The geometric models of cranial structures were reconstructed based on the microCT scans using the Amira software. The resulting geometric models of the organs were exported as STL files and further processed in Geomagic and SpaceClaim to reduce noise and artifacts. These models were processed in Abaqus and converted into voxelized meshes for use in optical and thermal simulations.
Stereotactic implantation
Mice were anesthetized with either isoflurane (3% induction, 1.5–2% maintenance) or a ketamine-xylazine mixture (100:12.5 mg/kg), and received analgesics (ketoprofen, meloxicam, or buprenorphine). They were positioned in a stereotaxic frame (David Kopf Instruments). Implantation coordinates were slightly adjusted based on mouse age and size, with typical coordinates for the dorsal striatum being −0.5 mm (AP), +2.0 mm (ML), and −3.0 mm (DV).
Open-field locomotion test
We assessed locomotor activity by placing mice in a 30 × 30 cm open field arena illuminated with infrared light. The mice explored the arena freely for 30 minutes while we recorded their movements at 25 frames per second using a Raspberry Pi camera. During optical stimulation sessions, we applied a pulsatile profile with 2 ms pulse width and a peak electrical current of 30 mA, which corresponded to a total power load of 93.2 mW, to the implanted optimized optoelectronic probe through tethered thin copper wires. The standard optoelectronic probe operated with a peak electrical current of 8 mA, which corresponded to a total power load of 23.6 mW. For each session, the μ-ILED was subjected to 30 s heating and 30 s cooling phases over 30 min. Baseline sessions were conducted without stimulation. Using Toxtrac software77, we tracked the positions of the animals based on their body centers and calculated the distance traveled and exploration rate for each session.
QUANTIFICATION AND STATISTICAL ANALYSIS
Statistical analyses
Required sample sizes were estimated based on previous publications and experience78–80. The number of replicates was reported, and several internal replications are present in the study. No data were excluded after analyses. Animals were randomly assigned to treatment groups. Group statistical analyses were done using GraphPad Prism software (GraphPad, LaJolla, CA). For N sizes, the number of technical and biological replicates are provided. All data are expressed as mean ± SD or individual plots. Probabilities are expressed as aggregate probabilities within individuals. For multiple group comparisons, two-way analysis of variance (ANOVA) test were used for normally distributed data, followed by post hoc analyses. p < 0.05 was considered statistically significant.
RESOURCE AVAILABILITY
Lead contact
Further information and requests for resources and reagents should be directed to and will be fulfilled by the Lead Contact, John A. Rogers (jrogers@northwestern.edu).
Materials availability
This study did not generate new unique reagents.
Data and code availability
This study did not generate code, but datasets related to the current study are available from the lead contact upon request. Design files and models are available at 10.5281/zenodo.15359658.
Supplementary Material
Bigger Picture.
Implantable optoelectronic devices are transforming how we interface with biological systems, offering precise control and sensing capabilities with high spatial and temporal resolution. As these technologies become more miniaturized and powerful, however, managing in vivo thermal loads has emerged as a key challenge for both safety and performance. Even small temperature increases can alter cellular excitability, making thermal control essential. Despite growing awareness of this issue, no unified framework currently exists to predict and manage heat generation across diverse device architectures and operating conditions, hindering the ability to compare systems or optimize designs effectively.
This study introduces a generalizable framework for estimating and managing temperature rise from implantable optoelectronic systems. It proposes the Green’s function to solve the coupled thermal-optical equation analytically, thereby deriving temperature distributions generated by optoelectronic sources. Numerical simulations provide scaling factors to account for the influence of non-analytical parameters, and in vivo characterizations validate device optimization guided by the analyses. This unified approach enables rapid, quantitative assessment of how device geometry, material properties, and emission profiles influence thermal load in brain tissue, allowing systematic device optimization to reduce local heating without compromising functionality.
Importantly, the framework is scalable and modular. It supports future expansion to multi-source systems and integration with emerging active cooling technologies. Beyond neural applications, this methodology can be adapted for use in other organs (e.g., skin, muscle, and heart), where thermal management is also crucial for long-term bio-integration. By combining analytical rigor with biological relevance, this work provides the foundation for thermally informed design of next-generation bio-optoelectronic systems.
Highlights.
Generalizable framework for thermal management of implantable optoelectronics
Green’s function solves tissue heating from coupled thermal-optical sources
Numerically modelled scaling factors enable comparison across device systems
Analysis-guided device optimization reduces thermal load during brain stimulation
ACKNOWLEDGMENT
This work made use of the NUFAB facility of Northwestern University’s NUANCE Center, which has received support from the SHyNE Resource (NSF ECCS-2025633), the IIN, and Northwestern’s MRSEC program (NSF DMR-2308691). MicroCT imaging work was performed at the Northwestern University Center for Advanced Molecular Imaging (RRID:SCR_021192) generously supported by NCI CCSG P30 CA060553 awarded to the Robert H Lurie Comprehensive Cancer Center. Some schematic illustrations used materials created by BioRender.com. This work was funded by the Querrey-Simpson Institute for Bioelectronics (MW, PJYF, AIE, Y. Wang, JF, JG, XL, DH, LZ, TY, JL, GW, YY, AVG, YH, JAR); NINDS/BRAIN Initiative 1U01NS131406 (YK, JAR, MW); NC State University Start-up fund 201473-02139 (AVG); and 2T32MH06756 (JZ).
Footnotes
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DECLARATION OF INTERESTS
The authors declare that they have no competing interests.
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Associated Data
This section collects any data citations, data availability statements, or supplementary materials included in this article.
Supplementary Materials
Data Availability Statement
This study did not generate code, but datasets related to the current study are available from the lead contact upon request. Design files and models are available at 10.5281/zenodo.15359658.
