Abstract
Free-standing graphene is inherently crumpled in the out-of-plane direction due to dynamic flexural phonons and static wrinkling. We explore the consequences of this crumpling on the effective mechanical constants of graphene. We develop a sensitive experimental approach to probe stretching of graphene membranes under low applied stress at cryogenic to room temperatures. We find that the in-plane stiffness of graphene is 20–100 N m−1 at room temperature, much smaller than 340 N m−1 (the value expected for flat graphene). Moreover, while the in-plane stiffness only increases moderately when the devices are cooled down to 10 K, it approaches 300 N m−1 when the aspect ratio of graphene membranes is increased. These results indicate that softening of graphene at temperatures <400 K is caused by static wrinkling, with only a small contribution due to flexural phonons. Together, these results explain the large variation in reported mechanical constants of graphene devices and pave the way towards controlling their mechanical properties.
Free-standing graphene is inherently crumpled in the out-of-plane direction due to dynamic flexural phonons and static wrinkling. Here, the authors use optical interferometry as a delicate probe to investigate the consequences of this crumpling on the effective mechanical constants of graphene.
What is the mechanical stiffness of free-standing monolayer graphene? The answer to this question may appear trivial: graphene is universally modelled as a flat sheet with in-plane stiffness (the ratio of in-plane stress and strain) E2D=340 N m−1 and vanishing bending rigidity. This record stiffness caused by strong carbon–carbon bonds1,2 is confirmed by multiple experiments3,4 and is consistent with the bulk Young's modulus of graphite E3D∼1 TPa∼E2D/t, where t∼0.335 nm is graphite interlayer spacing5. However, a number of experiments4,6,7 find widely varying values of in-plane stiffness. One possible reason for this is that under realistic experimental conditions, free-standing (or even substrate-supported) graphene is never flat but is inevitably crumpled in the out-of-plane direction. This crumpling predominately originates from two different mechanisms. The first mechanism is static wrinkling, likely due to uneven stress at the boundary of graphene produced during device fabrication. Static wrinkles are quasi-periodic undulations with heights up to 30 nm (ref. 8). The second mechanism is dynamic crumpling due to out-of-plane flexural phonons. Such flexural phonons are responsible for the negative thermal-expansion coefficient of graphene9 and affect its electrical and thermal conductivity10,11. It stands to reason that the crumpling of graphene should strongly perturb its effective mechanical properties and in particular decrease its in-plane stiffness12,13.
At the same time, the interplay between crumpling and mechanical properties of graphene remains virtually unstudied experimentally, despite its obvious significance for fundamental understanding of mechanics of two-dimensional (2D) materials as well as applications in graphene-based Nanoelectromechanical (NEMS) devices. We believe that the likely culprit is the technique used in the majority of the experiments probing graphene mechanics—atomic force microscopy (AFM) nanoindentation3,7,14,15. In that approach, effective mechanical constants close to that of flat graphene can be found since very large non-uniform stress applied to graphene can ‘flatten out' any crumpling. In addition, small sample sizes (∼1 μm) used in many experiments can further suppress crumpling. Recently, Ruiz-Vargas et al.16 reported decreased in-plane stiffness associated with crumpling of graphene. However, the mechanism of the crumpling, the factors affecting it, and the contribution to crumpling due to defects and grain boundaries in chemical vapor deposition (CVD) graphene remained unknown.
Here we quantitatively investigate the effects of crumpling on the effective mechanical stiffness of graphene. To accomplish this, we develop a non-contact approach based on interferometric profilometry. This allows us to study the mechanics of graphene at cryogenic to room temperatures in a controlled geometry with uniform loading. We confirm that out-of-plane crumpling softens E2D to values of as low as ∼20 N m−1. Furthermore, by performing temperature-dependent measurements and studying devices of various geometries, we separately probe the contributions of flexural phonons and static wrinkles. Static wrinkling is found to be the dominant mechanism determining the effective mechanical constants in our devices. Finally, we discover an approach to suppress static wrinkling by in situ changing the membrane's geometry.
Results
Experimental setup
Our experimental setup is shown in Fig. 1a. At its heart is a suspended graphene membrane that is actuated by applying an electrical bias between it and a silicon ‘gating chip' underneath and whose deflection is monitored via interferometric profilometry. Graphene membranes suspended over holes in silicon nitride (Si3N4) with diameter ranging between 7.5 and 30 μm form the ‘sample chip'. Pristine residue-free graphene is seen in the high-resolution scanning electron microscopy (SEM) imaging of the sample chip (Fig. 1a, inset). The sample chip is placed onto the gating chip consisting of degenerately doped silicon coated with 2 μm of SiO2. To provide additional electrical insulation, a 7.5-μm thick Kapton film with a hole punched in the centre is inserted between sample and gating chips. The entire structure is then mechanically clamped, resulting in an average separation of 15 μm between the graphene and the gating chip. Finally, separate electrical contacts are made to the graphene and the gating chip. The entire device structure is placed inside an optical cryostat in vacuum better than 10−5 torr at temperatures between 4 and 400 K.
Graphene was electrostatically pressured by applying a voltage Vg between the graphene and the gating chip. The pressure applied to graphene can be evaluated as ; where ɛ0 is the vacuum permittivity, and d is the separation between graphene and gate as determined by interferometric profilometry (discussed below). The applicability of parallel-plate capacitor approximation is justified since d∼10–20 μm is much larger compared with the maximum deflection of graphene (∼600 nm). The maximum Vg that can be applied without dielectric breakdown is ∼2,000 V, which allowed us to reach maximum pressures around 30 kPa; the uncertainty in P is below 5% for all voltages.
The deflection of the graphene membranes under applied pressure was determined via interferometric profilometery. In this technique, a profile of the surface h(x, y) is determined with sub-nanometre precision in the out-of-plane direction and sub-micron resolution in the in-plane direction by detecting the phase shift of light reflected from the sample surface. Large graphene–gate separation d helps to maximize the interferometric signal from nearly transparent graphene. When d is large, only the signal reflected from graphene is detected since the gating chip is out of focus. A separate measurement is performed to find d by deliberately sweeping the focus from the sample to gating chip.
Our method of probing the mechanical properties of graphene has several critical advantages over AFM-based nanoindentation and other techniques. First, graphene deflection is measured via a non-contact approach. This means that the membrane morphology is not disturbed with a sharp tip that applies non-uniform stress. Second, the height data from the entire membrane is recorded at the same time. This means we can find the true maximum centre-point deflection, h, and verify that the membrane is deflecting symmetrically. Third, the pressure is applied uniformly, allowing us to use simple and reliable models to extract mechanical constants. Fourth, the optical nature of the technique allows simple characterization of devices inside an optical cryostat at low temperatures. At the same time, we note that our method is not a replacement for AFM nanoindentation. Our approach operates in the regime of low applied pressure and cannot be used to determine breaking strength of 2D materials.
Determination of mechanical constants of graphene membranes
The in-plane stiffness of graphene at room temperature is extracted from measured membrane profiles h(x, y) versus known applied pressure P (Fig. 1b). Through simple geometric considerations, we determined the radial in-plane stress σr and radial strain ɛr:17
Here a is the radius of a graphene membrane, and h is its centre-point deflection determined by fitting the experimental data to a sphere. In the majority of measured devices we observe a linear relationship between ɛr and σr (Fig. 2a), allowing us to determine the in-plane stiffness of graphene. It is given by E2D=(1–ν)σr/ɛr, where ν∼0.165 is the Poisson ratio for graphene18. While in realistic devices both strain and stress vary slightly throughout the device, our finite element modelling (FEM) confirms that the exact numerical solution for E2D does not deviate more than 10% from the simple analytical estimate above (Supplementary Fig. 1). This is within the uncertainty of extracting E2D from our data. We also note that the obtained E2D agrees with the value obtained by fitting P(h) data to the bulge-test equation (Fig. 2a, Inset) commonly used in thin film mechanics measurements17,19. In all 26 measured monolayer CVD graphene membranes (Fig. 2b), we find E2D=35±29 N m−1, consistent with previous work16. In a few devices we observed pronounced non-linear dependence of σr(ɛr), with E2D=(1–ν)dσr/dɛr increasing from less than 10 N m−1 at low stress to 50 N m−1 at higher stress (Fig. 2c).
We performed numerous consistency checks to rule out possible measurement artifacts. First, we observed no hysteresis in P(h) data between loading and unloading cycles (Fig. 2a, inset). This establishes that graphene is not slipping against the substrate. Second, we observed similarly soft E2D for CVD graphene (Fig. 2b; grain size ∼50 μm, bigger than the membrane size) and exfoliated graphene (E2D∼50–80 N m−1 in two devices). This confirms that E2D in our experiments is not affected by the grain boundaries in graphene, which is consistent with conclusions from previous experiments15. Third, we cross-checked our results against the measurements obtained via AFM nanoindentation (Supplementary Fig. 3). In the regime of low loading forces <300 nN, nanoindentation measurements on the same devices yielded E2D consistent with optical profilometry measurements. It is important to note that AFM nanoindentation pushes graphene towards the substrate, while electrostatic loading pulls graphene away from it. Similarity in E2D values obtained for opposite loading directions confirms that interaction of graphene with the sidewalls does not affect the measured E2D. Finally, simple estimates show that the organic residues that may remain on graphene after the fabrication process are unlikely to affect E2D. A uniform residue layer with Young's modulus of ∼2 GPa (ref. 20) and thickness <5 nm is expected to be at least 100 times softer compared with graphene.
Probing the effects of static and dynamic crumpling
In the remaining part of the manuscript, we demonstrate that the observed decrease in stiffness is due to the crumpled nature of graphene. Indeed, static wrinkles with wavelength ∼50 nm and average amplitude ∼1 nm are observed in our samples via AFM (Fig. 1c, left/bottom). Somewhat larger micron-scale features are seen in a minority of membranes, as shown in the SEM images (Fig. 1c, right). Flexural phonons are invariably present in graphene at room temperature. Signatures of such flexural phonons have been observed in transmission electron microscopy imaging of graphene21. Similarly, uncontrolled stress and hence static wrinkling is always present in experimentally available free-standing graphene specimens22. To understand intuitively how crumpling due to flexural phonons or wrinkles can affect mechanics of graphene, one only has to consider a simple analogy—a sheet of paper. When flat, such a sheet is very stiff. However, once the same sheet is crumpled, it becomes very easy to stretch. The reason for this behaviour is that stretching of a crumpled sheet mostly flattens and bends it. In contrast, stretching of a flat sheet strains it locally. In a thin sheet of paper, similar to graphene, the energy cost of straining is much greater than that of bending. While this simple reasoning is very crude, it makes it obvious that crumpling of a membrane should lead to its softening. Furthermore, the increase of in-plane stiffness with strain seen in some devices (Fig. 2c) is also a behaviour expected for a crumpled membrane since the applied stress is expected to gradually flatten the membrane and suppress crumpling (this is further confirmed via FEM, see Supplementary Fig. 2).
Next, we explore the relative contribution of static wrinkles and flexural phonons to the observed softening of the effective in-plane stiffness. To study the effect of flexural phonons, we examined changes of graphene's E2D with temperature. Since the amplitude of flexural phonons causing crumpling scales with temperature T as kBT (kB is the Boltzmann constant), we would expect strong stiffening of graphene at low temperature if this were the dominant effect. We measured two different devices in the range of temperatures between 400 and 10 K (Fig. 3). While we observed moderate stiffening of graphene from E2D∼20 N m−1 at 300 K to E2D∼85 N m−1 at 10 K, all of the measured devices are much softer compared with 340 N m−1 throughout the range of temperatures. This suggests that the contribution due to flexural phonons does not dominate the mechanics of graphene at room temperature.
To isolate the contribution due to static wrinkles, we analysed changes in E2D of patterned graphene membranes. In general, there is a concentration of stress along the wrinkles in a crumpled sheet23. The stress can be relieved by cutting the membrane across such wrinkles. The reduction in stress, in turn, leads to a decrease in wrinkle amplitudes. In particular, for very narrow ribbons we expect fully suppressed wrinkles. This behaviour is also seen in our molecular dynamics simulations (Supplementary Fig. 6). We also considered possible changes in induced strain due to chemical modification of graphene's edges and found it to be negligible for the ribbon sizes used in our study. Experimentally, our suspended graphene devices were cut using focused ion beam (FIB) lithography. The FIB beam was rastered to carve sequentially thinner ribbons out of the same circular graphene membrane. The initial circular membrane with diameter 12.5 μm was first cut into a ribbon with width of w=5 μm. The width of this ribbon was then reduced to w=2.7 μm (Fig. 4a, bottom). Using SEM, we confirmed that the process of cutting reorients wrinkles along the cut direction and suppresses their amplitude (Supplementary Fig. 4), this behaviour is also seen in molecular dynamics (Supplementary Fig. 6). We extracted the effective mechanical constants of such devices by measuring their deflection versus applied electrostatic force, similar to the analysis above. For near-rectangular ribbons, uniaxial stress, uniaxial strain and in-plane stiffness were computed from known pressure P and centre-point deflection h as: σ=Pa2/2h, ɛ=2h2/3a2 and E2D=σ/ɛ (ref. 24). We observed that the devices stiffen with each subsequent cut (Fig. 4a). The in-plane stiffness increased from E2D=36 N m−1 for initial circular membrane to 138 N m−1 for 5 μm wide ribbon, and to 300 N m−1 for 2.7 μm wide ribbon. The in-plane stiffness of flat graphene, 340 N m−1, is within the uncertainty of the last value. We also explored an alternative approach to relieve crumpling of graphene by puncturing a series of ∼100 nm diameter holes near the edge of the membrane using FIB lithography. Similarly, we observe a significant increase in the measured in-plane stiffness after perforations (Fig. 4b). Overall, we see that once crumpling associated with static wrinkles is relieved, the stiffness of graphene increases to almost 340 N m−1. This suggests that static wrinkles have the dominant contribution to softening of the effective in-plane stiffness of circular graphene membranes.
Normally, the presence of defects lowers the mechanical stiffness of any material, including graphene25. However, recently it has been reported that vacancy type defects at sufficient density can lead to mechanical stiffening of graphene26. To confirm that the stiffening seen in Fig. 4 stems from changes in device's geometry rather than from the induction of defects in graphene that can occur during FIB cutting, we performed an additional test. To accomplish this, we induced defects in suspended graphene membranes similar to the ones used elsewhere in the manuscript using irradiation with controlled dosage inside an FIB setup (see Supplementary Fig. 7 for details). We then took 14 devices through several successive steps of irradiation gradually increasing the defect concentration (see Supplementary Fig. 7 for details) from 0 to ∼5 × 1013 cm−2, comparable to that of ref. 26. The mechanical response of each device at each defect density was determined at room temperature using the techniques described earlier in the paper. Figure 5 summarizes our data by showing the evolution of the in-plane stiffness versus defect concentration for all devices. Every device remained softer than 340 N m−1 in the entire range of induced defect concentrations, and the in-plane stiffness did not appear to be strongly affected by the presence of defects (apart from small changes that could be ascribed to variation in experimental conditions). This confirms that the changes in stiffness observed in Fig. 4 can only be caused by changes in device's geometry.
Discussion
It is instructive to estimate relative contributions for flexural phonons and static wrinkling to the in-plane stiffness of our devices. The in-plane stiffness of graphene E2D measured in the experiment can be loosely approximated as
where Elatt∼340 N m−1, Eflex and Ewrin are contributions to stiffness from three different mechanisms—stretching of carbon–carbon bonds, flexural phonons and static wrinkles. The data in Fig. 4 suggest that suppression of the contribution due to wrinkling increases E2D from 36 to 300 N m−1. Provided that the width of graphene ribbon is much larger compared with the typical wavelength of a flexural phonons, ∼10–1,000 nm, we expect that the process of cutting does not affect the contribution due to flexural phonons. We can then use equation (2) to estimate Ewrin<40 N m−1 and Eflex>2,500 N m−1 from this data. In agreement with our earlier conclusion, we see that the contribution due to wrinkles dominates E2D. A simple estimate can clarify why the contribution due to static wrinkling is larger than that of flexural phonons. The degree of crumpling of a membrane can be quantified as ΔA/A=(A′–A)/A, where A is membrane's area, and A′ is the area of membrane's projection onto a plane parallel to it (Fig. 2d). Stretching caused by an external stress gradually flattens the membrane. When stress is large enough to suppress crumpling and flatten the membrane, the projected area is fractionally increased by ΔA/A. This corresponds to a fractional increase ɛt=ΔA/2A in the linear dimensions of the membrane. We, therefore, conclude that when graphene is extended less than this threshold strain ɛt, it is mostly crumpled and should appear soft, while at strains above ɛt, it is mostly flat and should have in-plane stiffness close to E2D∼340 N m−1 (in agreement with FEM, Supplementary Fig. 2).
The degree of crumpling of graphene due to flexural phonons can be estimated using a model based on the application of the equipartition theorem to the membrane-bending modes27. The modification of this model (Supplementary Fig. 5) taking into account renormalization of the bending rigidity at small wavevectors stemming from non-linear coupling between bending and stretching modes28 yields: (ΔA/A)flex∼0.5%. This estimate agrees with ΔA/A extracted from molecular dynamics (Supplementary Fig. 6) and more detailed calculations29. The corresponding threshold strain ɛt∼0.25% is smaller than the average built-in strain for devices used in our experiments: ɛ0=σ0/E2D∼0.3%. We, therefore, expect that flexural phonons are at least partially suppressed in our devices. For static wrinkling, assuming sinusoidal wrinkles with wavelength λ=50–100 nm and amplitude δ=1–2 nm (Fig. 2d) we estimate: (ΔA/A)wrin∼π2δ2/λ2>0.1–1.6%. The lower bound here is likely a very conservative estimate as it neglects wrinkles with longer wavelengths. The corresponding ɛt from this estimate is larger than the average built-in strain observed in experiment, and we, therefore, do expect softening of graphene due to static wrinkling.
We note that it is tempting to interpret the stiffening of graphene at low temperature seen in Fig. 3 as a signature of the temperature-dependent suppression of crumpling due to flexural phonons. Indeed, the data in Fig. 3 can be fit to an expression for in-plane stiffness obtained using the model based on ref. 28 discussed above. This model (described in detail in the Supplementary Fig. 5) along with a realistic value of built-in stress σ0=0.02 N m−1 fits our data well (dotted line in Fig. 3). However, since the contribution due to static wrinkling may also be temperature dependent, this agreement may be accidental.
Finally, it is interesting to compare our results with very recent relevant studies26,30,31. In refs 26, 30, the mechanics of graphene seem to be dominated by carbon–carbon bonds and flexural phonons different from samples dominated by static wrinkles considered here. In ref. 26, the observed increase in stiffness of damaged graphene was associated with the suppression of long-range flexural phonons. In contrast, the mechanical response of our samples is dominated by static wrinkling and is not affected strongly by the presence of defects (Figs 4 and 5). In ref. 30, stiffening of graphene has been observed for high built-in strain (∼0.6%). In comparison, the present work is concerned with regime of smaller strain, when crumpling of graphene is not fully suppressed. Finally, in ref. 31 strong renormalization of bending rigidity of graphene cantilevers was observed and was attributed to both static wrinkles and flexural phonons. This is in agreement with our conclusions.
In conclusion, we have developed a non-contact technique for probing the mechanical properties of graphene (and potentially any conductive 2D material) with uniform loading and at cryogenic to room temperatures. We have confirmed that graphene is significantly softened by out-of-plane crumpling. Moreover, we developed an approach to test relative contributions of flexural phonons and static wrinkles to the in-plane stiffness of graphene, and found that the latter dominates. Our observations reinforce the idea that great care is needed when applying classical elasticity theories to atomically thick materials32. Crumpling (either due to flexural phonons or static wrinkling) is a salient feature of any graphene or other 2D material membrane at finite temperature33. The results reported here are therefore relevant for the majority of the experiments dealing with such membranes. Changes in the effective stiffness reported here should affect operation of graphene nanoelectromechanical devices including resonators34, mass sensors35 and switches36. We believe that the modification of effective elastic constants should carry over to any other thin wrinkled membrane—ranging from aged skin to solar sails37,38. Going forward, it would be very interesting to extend our experiments to narrow graphene ribbons at low temperatures to accurately probe the contribution of flexural phonons to graphene mechanics.
Methods
Fabrication of suspended graphene membranes
Silicon nitride membranes (thickness 1 μm) were fabricated by depositing low-stress silicon-rich silicon nitride on both sides of a silicon chip. An array of holes ranging between 7.5 and 30 μm were then patterned in the nitride using standard fabrication procedures. A metallic contact (Ti/Au, 10 nm Ti 30 nm Au) was deposited onto the top surface of the nitride membrane. Monolayer graphene was then transferred onto holes in the nitride membranes. Different transfer procedures were used for CVD and exfoliated graphene. For CVD graphene, we use a high-quality atmospheric growth and wet transfer39,40. For exfoliated graphene, a co-polymer stamp method is used41,42. Both CVD and exfoliated samples are subsequently annealed in an Ar-H2 environment at 350 °C. The fabrication yield for intact suspended graphene membranes varies from 55% for our smallest (7.5 μm diameter) devices to <8% for the biggest (30 μm diameter) devices. The graphene membranes remained clamped to the sample chip via van der Waals interactions forming suspended circular graphene membranes.
Interferometric profilometry
A Wyko 9800 interferometric profilometer equipped with a 20 × ‘through transmissive media' objective (NA=0.28) was used to perform optical measurements. In measurements of graphene deflection, phase shift interferometry mode was used with HB-LED at ∼530 nm wavelength as illumination source. To measure graphene-gate separation, vertical scanning interferometry mode was used with white light illumination source.
FIB lithography
The FIB lithography was carried out using a Novalab 600 Dual-Beam (electron/ion) FEI. The system is aligned to the graphene with the electron beam (5 KeV, 0.4 nA) while cuts are made with Ga+ ion beam (30 KeV, 50 pA current, approximate exposure time <500 ms).
Additional information
How to cite this article: Nicholl, R. J. T. et al. The effect of intrinsic crumpling on the mechanics of free-standing graphene. Nat. Commun. 6:8789 doi: 10.1038/ncomms9789 (2015).
Supplementary Material
Acknowledgments
We acknowledge enlightening conversations with Paul McEuen, Isaac Storch and Caglar Oskay as well as financial support from NSF CAREER 4-20-632-3391, Defense Threat Reduction Agency Basic Research Award # HDTRA1-15-1-0036 and the Sloan Foundation. A part of this research was conducted at the Center for Nanophase Materials Sciences, which is a DOE Office of Science User Facility. This research used resources of the National Energy Research Scientific Computing Center, which is supported by the Office of Science of the US Department of Energy under Contract No. DE-FG02-09ER46554 as well as resources of the Oak Ridge Leadership Computing Facility at the Oak Ridge National Laboratory, which is supported by the Office of Science of the US Department of Energy under Contract No. DE-AC05-00OR22725.
Footnotes
Author contributions Device design and actuation was devised by R.J.T.N., H.J.C., N.V.L. and K.I.B. Suspended graphene devices were fabricated by R.J.T.N., H.J.C., N.V.L. and I.V. Profilometry data was taken by R.J.T.N. and H.J.C. under the advisement of N.V.L. FIB cutting procedures were developed by R.J.T.N. and H.J.C. under the advisement of N.V.L. MD modelling was performed by Y.S.P. with participation by S.T.P., R.J.T.N. and V.P.S. performed FEM modelling and AFM measurements. R.J.T.N., H.J.C. and K.I.B. analysed the data; R.J.T.N. and K.I.B. co-wrote the manuscript with input from all authors. K.I.B. supervised the project. All authors discussed the results.
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