Abstract
Postoperative infection is a common risk which brings about failure in bone transplantation. In this study, nano titanium dioxide (nTiO2) was incorporated into Polyetheretherketone/polyglycolicacid (PEEK/PGA) blends to construct antibacterial scaffolds via selective laser sintering. Antibacterial capability was assessed using Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). The results demonstrated that the scaffolds with nTiO2 presented an effective antibacterial activity, which might be attributed to that nTiO2 would do the mechanical and oxidative damage to bacteria by occurring contact actions and generating reactive oxygen species (ROS), and thus killed bacteria from structure and function. Moreover, nTiO2 could enhance the tensile strength and modulus of scaffolds due to the reinforcing effect and its uniform disperse. And the cell culture experiments showed that nTiO2 stimulated cellular attachment and proliferation. Besides, it also elevated the hydrophily and thermal stability of scaffolds. These results suggested that the polymeric scaffolds incorporated nTiO2 had potential application in bone tissue engineering.
Keywords: nano titanium dioxide, antibacterial capability, cellular attachment, polymeric scaffolds
1. Introduction
There exists a risk of bacterial infections after artificial bone transplantation [1,2]. It is a common method to use antibiotics for preventing bacterial infections [3,4]. However, their long-term application would bring about toxic and adverse effects including hypersensitivity, immune suppression, and allergic reaction [5,6,7]. In addition, the abuse of antibiotics would cause drug resistance in bacteria [8]. Therefore, it is necessary to develop antibacterial scaffolds to deal with the implant-associated bacterial infections. A potential strategy is to incorporate antibacterial materials into scaffolds [9,10,11,12].
Acknowledged as a typical inorganic antibacterial biomaterial, nano titanium dioxide (nTiO2) has been given much attention due to its strong and broad-spectrum antimicrobial action [13,14,15,16]. Moreover, nTiO2 presents good biocompatibility, excellent biosecurity, and extraordinary hydrophilicity [17,18,19]. Besides, it is a desired candidate as a reinforcing filler in a polymeric matrix [20]. Further, the strength of bone-titanium integrations is considerably greater compared with other nanoparticles [21]. Polyetheretherketone/polyglycolicacid (PEEK/PGA) blends have potentially used in bone repair because of their remarkable processability, biocompatibility, and degradation property [22]. As an additive manufacturing method, selected laser sintering (SLS) is able to construct scaffolds with complex shapes and accurate interconnected porous structures [23,24,25].
Recently, Wu et al. fabricated TiO2/Poly(lactic-co-glycolic acid) composite biomaterial by a sol–gel method and confirmed that the composites possessed biocompatibility and antibacterial properties [26]. González-García et al. prepared Polyurethanes/TiO2 hybrid via a sol–gel reaction and found that the hybrids exhibited improved thermal and mechanical properties compared with the polyurethanes matrix [27]. Roether et al. developed Poly(glycerol sebacate)/Poly(3-hydroxybutyrate)-TiO2 nanocomposite through solvent casting and discovered that adding TiO2 into the scaffolds led to an encouraging improvement in mechanical properties and wettability [28]. However, scarce works focused on the comprehensive performances of nTiO2 contained scaffolds fabricated by selective laser sintering.
In this study, nTiO2 was incorporated into PEEK/PGA blends. The scaffolds with nTiO2 were prepared via selective laser sintering. The effect of nTiO2 on antibacterial activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) was evaluated. And the microstructures and thermal properties of the scaffolds were characterized. Meanwhile, their mechanical properties, degradation behavior, and cell response were also investigated.
2. Materials and Methods
2.1. Materials and Scaffolds Preparation
PEEK (powder size 20–50 μm, Mw: 270,000 g/mol, Purity ≥99.5%) was supplied by Dongguan Guanhui Plastic Materials Co., Ltd. (Dongguan, China). PGA (powder size ~40 μm, Mw: 1,000,000 g/mol, Purity ≥99.5%) was purchased from Shenzhen Polymtek Biomaterial Co., Ltd. (Shenzhen, China). nTiO2 (rutile) (powder size ~30 nm, Purity ≥99.9%) was obtained from Nanjing Emperor Nano Material Co., Ltd. (Nanjing, China). And all the other agents were analytical reagents.
The overall preparation procedure of the scaffolds was represented in Figure 1. Firstly, TiO2 nanoparticles and PEEK/PGA blended powders (8:2 mass ratios) were dissolved in alcohol and dispersed by bath ultrasonication over 20 min, respectively. Subsequently, nTiO2 solution was added into PEEK/PGA solution, and then they were homogenized via ultrasonic cleaner for 30 min. To further improve the dispersion of nTiO2, the mixed solution was grinded using a variable frequency planet-type grinding mill for 60 min. After that, the obtained solution was filtered through qualitative filter paper and was exsiccated at 50 °C for 24 h in a drying cabinet. Finally, a series of PEEK/PGA-nTiO2 mixed powders were obtained for scaffold preparation, with nTiO2 contents of 0, 1, 3, 5, and 7 wt %, respectively.
The scaffolds with nTiO2 loading of 0 wt % (PEEK/PGA), 1 wt % (PEEK/PGA-1%nTiO2), 3 wt % (PEEK/PGA-3%nTiO2), 5 wt % (PEEK/PGA-5%nTiO2), and 7 wt % (PEEK/PGA-7%nTiO2) were fabricated via selective laser sintering. The system consisted of a CO2 laser, scanner system, sintering platform and corresponding control system. During sintering, the laser beam selectively scanned the powders according to the cross-sectional area of scaffolds. The sintering platform was subsequently moved down a layer thickness, and the sintering procedure was repeated. The interconnected porous scaffold with an overall size of 13 mm × 10 mm (diameter × height) was manufactured, as presented in Figure 1.
2.2. Characterization
The phase constituents of the scaffolds were determined using an X-ray diffractometer (XRD, Rigaku Co., Tokyo, Japan). The XRD data were recorded at the scanning rate of 8°/min in 2θ range from 10° to 80°. Fourier transform infrared spectroscopy (FTIR) analysis was performed with Nicolet 6700 spectrometer (Thermo Scientific Co., Madison, WI, USA) in the wavenumber range from 4000 cm−1 to 600 cm−1. Moreover, the scaffolds were analyzed through a scanning electron microscopy (SEM; JEOL JSM 7600F, Tokyo, Japan). All the specimens were sputtered by platinum (JFC-1600, Jeol Co., Tokyo, Japan). And the elemental constituents were investigated by an energy dispersive spectroscopy (EDS).
Tensile strength of the scaffolds was tested with an electronic universal testing machine at a crosshead speed of 0.5 mm/min (WD-D1, Shanghai Zhuoji Instruments Co., Ltd., Shanghai, China). The scaffold samples (10 × 10 × 5 mm3) were tested at ambient temperature and five samples for each group were tested. Then the mean value was calculated. Besides, the tensile modulus was obtained through the initial slope of the stress-strain curve.
The thermal stability of the scaffolds was investigated by thermogravimetric analysis (TGA) with STA-200 Instruments (Optoma Europe Ltd., Hertfordshire, UK). Specimens (approximately 15 mg) were sealed in aluminum pan. Then temperature was scanned from 25 °C to 700 °C at a heating rate of 10 °C/min under an inert atmosphere. Dynamic differential scanning calorimetry (DSC) experiments were conducted under a nitrogen atmosphere. Samples (approximately 10 mg) were heated from 25 °C to 700 °C. The steps were implied at a constant rate of 10 °C/min, and transition temperatures were regarded as the peak minimum of calorimetric curve.
Water contact angle of scaffolds was measured to evaluate the wetting property using a KSV CAM 200 optical contact angle meter (KSV Instruments Ltd., Helsinki, Finland). Deionized water drops, which were used as probe liquid, were place on the samples surface at room condition. Also, five independent measurements for each group were averaged to calculate contact angle.
2.3. Antibacterial Activity Assay
The antibacterial capability of scaffolds was assessed by plate count method against E. coli (ATCC, 25922) and S. aureus (ATCC, 12600). Prior to the experiments, all the scaffolds were sterilized in a steam autoclave and desiccated on superclean bench. The 10 µL solution with E. coli and 10 µL solution with S. aureus at a density of 1 × 107 CFU/mL was added into each scaffold, followed by using sterilized polyethylene films to cover their surface. After anaerobic cultivation for 24 h at 37 °C, the bacteria on scaffolds were collected to new agar plates, and then the number of viable bacteria was counted using plate count method. The antibacterial rate was estimated following the equation: A% = [(B − E)/B] × 100%, where A% was the antibacterial rate, E and B were the bacterial number of the experimental groups and blank control group, respectively. Additionally, the scaffolds without TiO2 were used as blank control. Five tests were conducted to obtain the average value.
2.4. Cell Culture
Human osteoblast-like cells (MG-63) were used to investigate the compatibility of the scaffolds. The cell lines were maintained and cultured in the Dulbecco’s modified Eagle’s medium supplemented with 10% FBS and 1% penicillin/streptomycin. The scaffolds were placed in a 12-well plate after being sterilized in the autoclave. After that, the scaffolds seeded with 2 × 104 cell/cm2 of cells were cultivated in a humid incubator with 5% CO2 atmosphere at 37 °C, and culture medium was refreshed every other day. After predetermined incubation time, the scaffolds were fetched out, fixed in 4% glutaraldehyde for 1 h, and then dehydrated using gradient ethanol. In the end, cell attachment and spread were investigated under SEM after they were entirely dried.
At 1, 3, and 5 days of incubation, the scaffolds were rinsed with phosphate buffer solution (PBS) twice after being removed out, and then adherent cells were immobilized with paraformaldehyde, permeabilized with 0.5% Tween 20. Afterwards, the cells were purged again and incubated into PBS including 4 µM EthD-1 and 2 µM calcein AM for 25 min. In the end, the cells were observed under a fluorescence microscope.
In addition, microculture tetrazolium test (MTT) assay was performed to estimate the cell proliferation. After being fostered for 1, 3, and 5 days, 20 μL of MTT solution was dropped into cell culture plates. Subsequently, it was kept at 37 °C for 3 h, and formazan crystals were completely dissolved with 200 mL dimethyl sulphoxide (DMSO) after throwing off the supernatants. Finally, the absorbency was measured with a microplate reader at 570 nm. Five parallel experiments for each group were numerated. Moreover, the culture medium was used as blank group.
2.5. In Vitro Degradation Study
The in-vitro degradation behavior of the scaffolds was evaluated using PBS solution (pH = 7.4). All the specimens were first weighed (Mi). Whereafter, they were immersed in the solution and incubated at 37 °C for prearranged periods (7, 14, 21, and 24 days). The PBS was renewed every 3 days. At each prescribed time, the specimens were withdrawn and mildly rinsed with deionised water, and then entirely dried at 40 °C to obtain final weight (Mf). The weight loss (Wl) were determined using following formula:
Wl = (Mi − Mf)/Mi | (1) |
2.6. Statistical Analysis
All experimental data were listed as the mean ± standard deviation (SD). One way ANOVA was implemented to determine statistical significance. In all analyses, p < 0.05 was considered to be statistically significant.
3. Results and Discussion
3.1. Microstructural Characteristics
The XRD pattern of PEEK/PGA-nTiO2 scaffolds loading different nTiO2 concentration was shown in Figure 2A. PEEK phase and PGA phase, as the predominant components of the scaffolds, were distinctly displayed in all patterns. XRD diffraction peaks around 2θ of 27.42°, 36.10°, and 54.2° could be indexed to the characteristic peaks (101), (004), and (200) of rutile TiO2. Meanwhile, with the increase of nTiO2, these peaks increased in intensity. In addition, no extra peaks of other phase were visible. In fact, a rise in crystallinity was found for scaffolds with low nTiO2 contents, whereas the reverse trend was observed at high nTiO2 contents. The results hinted a change from promotion to retardation in the crystallization rate of the polymer with increasing nanoparticle concentration. Thus, the nucleating effect of the nanoparticles likely led to higher degree of crystallinity at low nTiO2 concentration, whereas the increased nTiO2-matrix interactions could prevail over the nucleation effect at higher nanofiller concentration. An analogous phenomenon has been reported for PEEK composites reinforced with inorganic WS2 nanoparticles, where the nucleation of the polymer crystals was favored at low nanofiller contents [29].
FTIR spectra of PEEK/PGA-nTiO2 scaffolds were recorded (Figure 2B). The spectrum of nTiO2 displayed peaks at 1630 and 1012 cm−1 arising from the bending vibration of coordinated H2O and Ti-OH. The peak at ~650 cm−1 was related to the Ti-O-Ti stretching motion, and that at ~1400 cm−1 corresponded to nTiO2 lattice vibrations. The results demonstrated that there was a successful combination of nTiO2 in the scaffolds.
The sintered surface of the scaffolds was characterized by SEM, and the composition of the PEEK/PGA and PEEK/PGA-5%nTiO2 scaffolds was detected by EDS with orange square area (Figure 3). The morphology of PEEK/PGA scaffolds appeared glossy and flat. After the incorporation of nTiO2, some particles arose in matrix. Moreover, the particles dispersed uniformly in the polymeric matrix when filler concentration was no more than 5 wt %, and they were evaluated using EDS (Figure 3g). The emergence peaks of Ti proved that these particles were nTiO2. Nevertheless, the nTiO2 formed agglomeration when further increasing its concentration (Figure 3e). The results might be due to that excessive nTiO2 could reduce the distance between nanoparticles, and thus increased their interaction force and the chance of contacts [30,31].
3.2. Thermal Stability and Hydrophilicity
DSC was utilized to assess the effects of nTiO2 on melting behavior of scaffolds, with results depicted in Figure 4a. DSC curves of PEEK/PGA scaffolds exhibited two apparent endothermic peaks at approximately 218 °C and 337 °C, which accorded with endothermic peaks of PGA and PEEK [32,33]. Moreover, the melt temperatures of scaffolds were increased with increasing nTiO2 compared with those of the scaffolds without nTiO2. The results were mainly because of the nucleation effect of TiO2 nanoparticles, since they could hasten the development of nucleus [34].
Thermal characterization of the scaffolds was investigated using TGA analysis (Figure 4b). It appeared that the scaffolds with nTiO2 and the scaffolds without nTiO2 decomposed by a two-step process, and the TGA profile of the scaffolds with nTiO2 scaffolds shifted to high temperature compared with that of the scaffolds without nTiO2. Moreover, the scaffolds with nTiO2 showed less weight loss than the scaffolds without nTiO2. The results suggested that the scaffolds with nTiO2 could elevate thermal stability. It was believed that nTiO2 could act as a barrier against the transportation of decomposed product [35]. On the other hand, nTiO2 possessed a high thermal conductivity, which made contributions to the heat dissipations within the polymeric matrix [36].
The hydrophilicity of scaffolds is well-known as a crucial factor to determine cell response, which could be assessed by water contact angle (Figure 5). It could be visible that the contact angle reduced with increasing nTiO2, hinting that nTiO2 would improve the hydrophilicity of scaffolds. The cause might be that nTiO2 was hydrophilic owing to the existence of unsaturated reactive hydroxyl groups (-OH) [37].
3.3. Antibacterial Activity
The antibacterial capability of the scaffolds was explored against E. coli and S. aureus (Figure 6). As could be observed, the scaffolds without nTiO2 did not exhibit antimicrobial activity. While the scaffolds with nTiO2 presented antibacterial activity, and their antibacterial activity rose upon increasing nTiO2, displaying a maximum at 5 wt % nTiO2, and then declined. The results implied that nTiO2 played a vital role in antibacterial capability and could be explained that the overall interaction between nanofiller and bacteria would be weak at low nTiO2 contents [38]. While at high contents nanoparticle clusters reduced the effective surface-to-volume ratio of nanofiller, thus the overall interaction between nTiO2 and bacteria was also decreased [39].
The possible antibacterial mechanisms were that (Figure 7): nTiO2 could react with water and oxygen, thus generating active oxygen species (ROS). ROS would make bacteria produce oxidative stress when its concentrations exceed the scavenging activity of bacterial antioxidant defense system, subsequently damaging the structure and function of the bacteria [40]. Besides, the contact action between nTiO2 and bacterial cell wall would generate mechanical stress, leading to the deformation of bacterial cell membrane [41]. Then nTiO2 would be absorbed into the bacteria and damage them from the interior.
3.4. Mechanical Properties
The mechanical properties of PEEK/PGA-nTiO2 scaffolds were examined (Figure 8). Their tensile strength and modulus kept increasing when nTiO2 content was until 5 wt %. The incorporation of 5 wt % nTiO2 enhanced tensile strength to 51.20 MPa, being 35% higher than that of PEEK/PGA scaffolds. At the same time, tensile modulus increased to 3.87 GPa, which was 48% higher than that of polymeric scaffold. The improvements were owing to the reinforcement effect and uniformly-dispersed nTiO2. Noted that tensile strength and modulus would increase with inorganic filler contents were common in polymeric matrix [42,43,44]. However, when nTiO2 were excessive, the variation tendency of mechanical properties started to reverse. It could be explained that nTiO2 occurred agglomeration with its increase and leading to inhomogeneous dispersion. The results of the antibacterial experiments and mechanical experiments indicated that the optimal nTiO2 content was 5 wt % in this study. Therefore, the comprehensive performances of the scaffolds with 5 wt % nTiO2 were evaluated in follow-up experiments.
3.5. In Vitro Degradation
The pH of scaffolds during in-vitro degradation was depicted in Figure 9. It decreased from 7.4 on account of the released acidic degradation product of PGA. In the meantime, it was evident that pH of the scaffolds with nTiO2 dropped slowly compared with that of the scaffolds without nTiO2. This was because the degradation of PGA was composed of a hydrolysis process, which would increase acid atmosphere, and hence its pH would present a downward trend. While the incorporation of nTiO2 provided a buffering effect that the scaffolds with nTiO2 could absorb water and then formed titanium hydroxide (Ti-OH groups) [45], consequently prevented the drop in pH.
In-vitro degradation was evaluated by weight loss. As the immersion time prolonged, weight loss of the scaffolds gradually increased. After degrading for 28 days, weight loss of the scaffolds with nTiO2 present a bit lower than that of the scaffold without nTiO2 (8.64% and 9.72%, respectively). It might be ascribed to that titanium hydroxide (Ti-OH groups) formed on the surface of nTiO2 would neutralize the acid degradation products of PGA [46], leading to the decrease of PGA degradation.
3.6. Biocompatibility Studies
The adhesion morphologies of MG-63 cells cultivated on the scaffolds were showed (Figure 10). The scaffolds with nTiO2 showed a better cell adhesion than that of the scaffolds without nTiO2 after cultured for one day. After 3 days of incubation, cells on the scaffolds with nTiO2 presented affluent filopodias and were spread extensively on the scaffolds. While the scaffolds without nTiO2 had few filopodias. When cultured for 5 days, the cells secreted extracellular matrix (ECM) and formed confluent cells layer on the both of scaffolds. Besides, almost entire region of the scaffolds with nTiO2 were covered with the cells and formed a thicker cell layer than that on the scaffolds without nTiO2.
In order to further illustrate the attachment and proliferation of the MG-63 cells, the cell fluorescence experiment was carried out (Figure 11). The cells on the scaffolds exhibited light green and related cytoblast presented purplish blue. It was apparent that cell number increased with the increase of incubation time. More importantly, the change trend of the cells cultured on the scaffolds with nTiO2 was more obvious than the cells cultured on the scaffolds without nTiO2. The results indicated that nTiO2 was conducive to cellular attachment and spread.
The cell proliferation on the PEEK/PGA-5%nTiO2 was evaluated using MTT assay (Figure 12). Compared with the blank group, it was obvious that both of the scaffolds demonstrated high absorbance values during the whole culture time, which indicated an enhanced cell proliferation. Moreover, it should be noted that the cell density on the scaffolds with nTiO2 was higher than that on the scaffolds without nTiO2. The results implied that nTiO2 could promote the proliferation of MG63 cells. It could be concluded that nTiO2 was in favour of cellular proliferation and attachment, which might be due to the favourable biocompatility of nTiO2 [47]. Further, the scaffolds with nTiO2 were more hydrophilic, which could promote the interaction between cells and scaffolds [48,49].
4. Conclusions
PEEK/PGA-nTiO2 scaffolds were fabricated via SLS. The polymeric scaffolds with nTiO2 possessed significant antibacterial capability. Moreover, their tensile strength and modulus were improved by 35% and 48% with 5 wt % nTiO2, respectively. And the hydrophily and thermal stability of the scaffolds were also elevated. Furthermore, MG-63 cell experiments testified that nTiO2 could promote cellular attachment and proliferation. Hence, PEEK/PGA scaffolds with nTiO2 might be promising implants for tissue engineering.
Acknowledgments
This work was supported by the following projects and funds: (1) The Natural Science Foundation of China (51575537, 81572577, 51705540); (2) Overseas, Hong Kong, and Macao Scholars Collaborated Researching Fund of National Natural Science Foundation of China (81428018); (3) Hunan Provincial Natural Science Foundation of China (14JJ1006, 2016JJ1027); (4) The Project of Innovation-driven Plan of Central South University (2015CXS008, 2016CX023); (5) The Open-End Fund for the Valuable and Precision Instruments of Central South University; (6) The fund of the State Key Laboratory of Solidification Processing at NWPU (SKLSP201605); (7) The fund of the State Key Laboratory for Powder Metallurgy; (8) The Fundamental Research Funds for the Central Universities of Central South University (2017zzts406); and (9) National Postdoctoral Program for Innovative Talents (BX201700291).
Author Contributions
Chenying Shuai and Pei Feng fabricated the scaffolds and carried out the mechanical testing under the supervision of Cijun Shuai, the microstructural characterization of the scaffolds under the supervision of Youwen Yang, Chengde Gao performed the biological testing of the scaffolds under the supervision of Cijun Shuai, the biological characterization of the scaffolds under the supervision of Shuping Peng. All authors discussed the results and implications and approved the final manuscript.
Conflicts of Interest
The authors declare no conflict of interest.
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