Abstract
Electroporation is a basic yet powerful method for delivering small molecules (RNA, DNA, drugs) across cell membranes by application of an electrical field. It is used for many diverse applications, from genetically engineering cells to drug- and DNA-based vaccine delivery. Despite this broad utility, the high cost of electroporators can keep this approach out of reach for many budget-conscious laboratories. To address this need, we develop a simple, inexpensive, and handheld electroporator inspired by and derived from a common household piezoelectric stove lighter. The proposed "ElectroPen" device can cost as little as 23 cents (US dollars) to manufacture, is portable (weighs 13 g and requires no electricity), can be easily fabricated using 3D printing, and delivers repeatable exponentially decaying pulses of about 2,000 V in 5 ms. We provide a proof-of-concept demonstration by genetically transforming plasmids into Escherichia coli cells, showing transformation efficiency comparable to commercial devices, but at a fraction of the cost. We also demonstrate the potential for rapid dissemination of this approach, with multiple research groups across the globe validating the ease of construction and functionality of our device, supporting the potential for democratization of science through frugal tools. Thus, the simplicity, accessibility, and affordability of our device holds potential for making modern synthetic biology accessible in high school, community, and resource-poor laboratories.
This Community Page article describes an ultra-low–cost (23-cent) 3D-printed electroporator, inspired by a common barbecue lighter, designed to enable broader access to synthetic biology in high-school, community, and budget-conscious laboratories.
Need for accessible electroporators in biology and bioengineering
Electroporators are used for a wide spectrum of purposes in molecular biology, biotechnology, and biomedical engineering [1,2]. Examples of these applications range from simple bacterial transformation [3] and eukaryotic transfection to more complex tasks, including genetic engineering with CRISPR [4], gene transfer into mammalian embryos [5], cancer treatments using electrochemotherapy [6], transdermal drug delivery [7], and gene-based vaccine delivery [8]. Despite these broad biological applications, commercial electroporators are complex and expensive pieces of bulky hardware that can cost thousands of dollars [9]. Their high cost places them out of reach for budget-restrained laboratories such as public high schools and research laboratories in resource-poor regions.
The need for accessible and affordable electroporators has previously prompted researchers to develop simple electronic circuits using relays and capacitors to amplify the voltage output required for electroporation [10–14]. However, many of these devices are still expensive and require extensive electronic components and hardware skills to construct, making them impractical for wide adoption. Beyond conventional power sources (batteries, etc.), piezoelectricity has been recognized as an alternative option to generate the large voltage pulses required and has been successfully applied to immunize mice [15,16]. Inspired by and building on the early success of piezoelectric-based electroporation, we set out to develop a simple, easy-to-fabricate, and low-cost electroporator (S1 Fig). Cognizant that commercial conducting cuvettes to hold liquid samples can often be a cost barrier, we also provide a simple method to build inexpensive millifluidic channels, using glass slides (or acrylic) with aluminum (or copper) tape, that can be used in place of cuvettes.
Design and fabrication of ElectroPen
The design of the ElectroPen includes a 3D-printed cylindrical chamber that houses a piezoelectric crystal harvested from a commercial lighter (Fig 1A and 1C). The chamber has wire passthroughs at the bottom and a hand toggle inserted at the top that, when pressed downwards, provides the equivalent force utilized in a conventional lighter (Fig 1D and 1E and S1 Video). The output voltage remains consistent independent of the user's force. The simplicity of the design provides for easy construction because an ElectroPen can be fabricated in 15 minutes (S2 Video and S2 Fig). With materials purchased in bulk, the ElectroPen can cost as little as 23 cents (US dollars) to make (Table 1).
Table 1. List of parts and costs for construction of the ElectroPen.
Part | Cost (in US Dollars) |
---|---|
Piezoelectric crystal | $0.02 |
Copper-plated wire | $0.10 |
Heat-shrinking wire insulator | $0.05 |
3D-printed casing | $0.05 |
Aluminum tape | $0.01 |
ElectroPen | $0.23 |
The net price is reflective of goods purchased in wholesale/large quantities from suppliers (excluding production costs). Links to the parts: https://www.alibaba.com/product-detail/Gas-Stove-Piezo-Igniter_846229760.html?spm=a2700.galleryofferlist.normalList.94.2a9c42f0IamSzp (piezoelectric crystal), https://www.alibaba.com/product-detail/8mm-Enamelled-bare-Copper-electrical-cable_60799942909.html?spm=a2700.7724838.2017115.53.7b8f95a3DwE73y (copper-plated wire), https://www.alibaba.com/product-detail/Custom-Insulated-Terminal-TC-200PC-Heat_60709731683.html?spm=a2700.galleryofferlist.normalList.73.69161808RjOrwX (heat-shrinking wire insulator), https://www.alibaba.com/product-detail/Competitive-advantages-3d-printing-black-pla_60520203080.html?spm=a2700.galleryofferlist.normalList.83.c5dd65ffTdLDAu (3D-printed casing), and https://www.alibaba.com/product-detail/High-Performance-Aluminum-Foil-Tape-for_1901874077.html?spm=a2700.galleryofferlist.normalList.234.29db24f8cC4A7P (aluminum tape).
Because of the high cost of standard electroporation cuvettes (for example, the list price of a sterile 0.1-cm electroporation cuvette is approximately $3–5 per cuvette [US dollars], with minimum package sizes often being 50 units), we develop a custom millifluidic channel that can be easily fabricated out of plastic (for example, acrylic) and for which custom gap-widths can be generated to accommodate different fluid volumes (Figs 1B and S3 and S4 and S5 and S3 Video). The general design of the millifluidic channel includes a base and two blocks with aluminum (or other conductive material such as copper) tape covering the sides of each block to function as electrodes and the space in between to hold the competent cell mixture to be transformed (Figs 1B and 1E and S3 and S1 Text). Although for our implementation, we use a glass slide or laser-cut acrylic design, we show that this technique can be easily extended to other materials such as wood (if appropriate sterility can be ensured), and reliable arc spacing of 0.1 cm can be achieved by using sheets of paper or a credit card to set the gap distance (S5 Fig and S3 Video).
High voltage generation using piezoelectricity
We next measure the electrical response of the ElectroPen using a high-voltage probe connected to an oscilloscope. The average curves (of n = 38 firings from 3 users) follow an exponential function described by V(t) = Vmaxe(−αt), where function V is the voltage in kV, t is the time in seconds, Vmax is the initial maximum voltage in kV, and α = 1/τ is the exponential decay time constant to reach one-third of the initial value measured in s−1, as shown in Fig 2A. The exponential decay is a function of the piezoelectric effect occurring through the polarization of the lead zirconate titanate (PZT) crystal. We note that the electrical output is remarkably reproducible over many trials conducted by multiple users; this is due to the spring-based design of the ElectroPen, which is discussed in greater detail in the next section. Although successful electroporation can be achieved with a wide range of voltages, optimal transformation efficiency occurs over a narrow range [17]. Thus, a spring-based mechanism enables consistent voltage output that is tunable by the crystal properties but independent of the force applied by a user on the ElectroPen.
We evaluated a number of different lighter crystals (Fig 2B, 2C and 2D) and selected one that would produce a maximum voltage of Vmax = 2 ± 0.3 kV with an average time constant τ = 5.1 ± 0.9 ms (Fig 2A and 2B). These values correspond to a field strength of 20 kV/cm, which is optimal for E. coli transformation [17,18]. Although the current voltages and time constants are within the range of values for successful electroporation of E. coli as shown in Fig 2B, we demonstrate that the underlying principle of this device can be used to generate Vmax = 30,000 V (S6 Fig) and tuned (by choosing between crystals with different outputs) for a range of time constants and voltage outputs for different biological and biomedical applications (S2 Table).
Reproducible voltages generated through a simple spring-latch mechanism
One of the key reasons why the ElectroPen can be so useful for bacterial transformation applications is because it can generate repeatable, consistently high voltages independent of user force. The ElectroPen exploits a simple and inexpensive mechanical spring-latch mechanism to release a small hammer-pin structure onto the piezoelectric crystal to generate high voltages, rather than the complex electrical circuits with costly microprocessor-controlled relays that commercial electroporators use to generate similar voltages. This spring-latch mechanism was consistent across almost 20 lighters from different commercially available brands that we disassembled and inspected. To illustrate the underlying mechanics, we recorded the rapid motion of the piezoelectric crystal using a high-speed camera at 1,057 frames per second (S4 Video). The mechanism consists of two springs, a hammer (metal piece striking the crystal), and the PZT crystal itself connected to a metal conductor (Fig 3A and 3B). The hammer action functions in 3 phases: a loading phase, latch-release phase, and a relaxation phase (Fig 3C–3E).
During the loading phase, the hammer is held in a locked position by a mechanical latch as the lower spring and upper spring are being compressed. This phase generates spring potential energy by compressing both springs through the user-exerted force on the 3D-printed hand toggle. As the compression continues, the wedge-shaped piece of the casing forces the pin of the hammer to rotate outwards of the latch. Once the pin of the hammer has reached a critical point in its rotation, i.e., it is no longer held in place by the latch, the lower spring instantaneously decompresses. This act converts the stored spring energy into the kinetic energy of the hammer, resulting in a high impact force on the cylindrical face of the PZT crystal to generate voltage. Since the degree of lower spring compression is dependent only on the spring–latch design, the quantity of force striking the crystal by the hammer is independent of the user-applied force on the toggle. As a result, the output voltages are remarkably consistent. In the relaxation phase, the user releases the user-applied force to reset the hammer to its initial position.
Analysis of high-speed videos of the hammer releasing indicates that the hammer is able to reach a maximum velocity of 8 m/s at a peak acceleration of almost 30,000 ms−2, a force equivalent to 3,000 g-force (Fig 3E–3G). Through the explosive nature of the hammer action's acceleration, a powerful resultant impulsive force of 10 N strikes the PZT crystal, resulting in a high-voltage pulse. Using this value of force and parameters of the PZT crystal, we can theoretically predict the voltage output as Vth = 2.7 kV (S2 Text), which is on the same order of magnitude as the experimentally measured voltages shown in Fig 2.
Transformation of E. coli using ElectroPen
To demonstrate the utility of the ElectroPen in enabling bacterial electrotransformations, we prepare E. coli (BL21 strain) electrocompetent cells and transform them with a recombinant plasmid with superfolder green fluorescent protein (sfGFP) expression under the control of a constitutive promoter (J23119 from the Parts Registry; see S1 Text and S7 Fig). Electroporation is performed using both the ElectroPen with a custom 0.1-cm millifluidic channel and a commercial electroporator with a 0.1 cm electroporation cuvette (Bio-Rad MicroPulser; Hercules, CA, USA). Measured green fluorescence protein (GFP) fluorescence levels confirm that the plasmid encoding GFP is successfully electroporated using the ElectroPen (Fig 4A) in comparison to the negative control (electroporation with no plasmid DNA). We note that this fluorescence experiment is to confirm that the electroporation process did not damage the DNA being transformed or cause undue plasmid instability in the electroporated cells. To confirm that the transformation was indeed due to electroporation and not by natural competence of the cells, a second negative control of the same plasmid DNA and electrocompetent cells without electroporation was conducted, which yielded zero colonies on selective media for all attempts. The fluorescence intensity values for the ElectroPen trials are within the range of outputs produced by the standard electroporator. Moreover, the transformation efficiencies between the ElectroPen and the standard electroporator are within an order of magnitude (Fig 4B).
Finally, we highlight the potential impact of the ElectroPen by demonstrating how it can be rapidly disseminated and used for synthetic biology experiments via collaboration with two teams from the International Genetically Engineered Machine (iGEM) competition. We shared the device design files, sample protocols, and digital instructions with the University of Georgia (UGA) and Taipei American School (TAS) (Taiwan) iGEM teams (S10 Fig). These teams of high school students and undergraduates tested the ElectroPen by transforming plasmids encoding GFP expression into two different E. coli strains, DH5α (UGA and TAS Taipei) and Nissle 1917 (TAS Taipei). The teams obtained successful fluorescence expression and comparable transformation efficiency data, validating the reproducibility and rapid dissemination of the ElectroPen (S8 and S9 and S10 Figs).
Advantages and limitations of the ElectroPen
Electroporators are versatile tools for genetic engineering and basic biology. A new push towards frugal science has inspired the development of many low-cost and open source scientific devices [19–26] that allow expansion of these disciplines into high schools, underfunded laboratories, and even field research. These low-cost devices serve as alternatives for expensive lab equipment while simultaneously removing numerous barriers even beyond cost, including access to electricity and portability. Here, we have theoretically modeled and experimentally validated the functionality and effectiveness of the ElectroPen, the cheapest electroporator in the world (Fig 4C and 4D and S1 Table). A key component of the electroporator is a piezoelectric crystal that can be obtained from common stove lighters that can be easily purchased in most parts of the world (S13 Fig). While the ElectroPen serves as a suitable alternative for commercial electroporators, a device at this cost comes with a few disadvantages that we outline below.
The first involves variability in the piezoelectric crystals found in lighters, both from batch to batch and different brands. Peak voltages (V0) and time constants (τ) are dependent on the type of crystal material, the dopants utilized, and the company from which it was purchased, which we demonstrate in Fig 2C and 2D, and therefore, not every lighter crystal is suitable for electroporation of E. coli. In fact, we are currently unable to obtain more crystals with the same parameters as the crystals used for all the transformation experiments described here (from Handi lighters, manufactured by Fayco Industries) because of this variability in characteristic parameters. Other lighters from many different brands that we bought from other stores (Walmart, Amazon, Target) did not provide the required combination of voltages and time constants. For example, the Ozark Trail A shown in Fig 2B produces a time constant of 5 ms but a peak voltage of 5 kV, making it unsuitable for E. coli transformation. For other users, we recommend that they first test the crystal they obtain from a lighter using the protocol described in S1 Text to quantify the pulse produced by the crystal to ascertain whether it is suitable for their specific biological system. The second is that the piezoelectric crystals have a limited life span. The life span of the crystal is based on the number of times the crystal is hit; however, this can vary between sellers because of the dopants used in the piezoelectric crystal. Typically, the crystal life is mentioned on the front or back cover of purchased lighters. Third, no optical indicator exists on our setup to indicate that a pulse was generated and applied to the sample during the trial. Successful electroporation was determined by evaluating growth of bacteria on an antibiotic resistance plate, which takes time. Thus, it can become challenging to quickly debug unsuccessful pulse transmission caused by either user error or instrument malfunction until after cells are cultured. One possible solution is to connect a light-emitting diode (LED) light in parallel to the conductive path for electroporation, serving as a visual indicator (S14 Fig) for passage of the pulse through the cell suspension. Fourth, an improper contact between the ElectroPen wires and the millifluidic electrodes can prevent establishment of the electric potential necessary for successful transformation. To minimize these contact mismatch errors between the conductive surface and improve user friendliness, hardwired connections can be employed, as shown in Fig 4D.
Despite these minor shortcomings, which we hope to address in future iterations, our work directly opens up avenues for hands-on biology experiments in high schools and budget-conscious laboratories. Ultimately, the ElectroPen is another example in frugal science that serves to bypass economic and infrastructure limitations in the advancement of scientific research by the next generation of young scientists across the globe.
Supporting information
Acknowledgments
We thank all members of the Bhamla Lab for their feedback. We thank L. Graber and C. Park for assistance in measuring the voltage outputs; A. Silverman for the plasmid pADS001; H. Shekhani for discussions on piezoelectric theory; C. Chang, L. Tsai, and J. Clapper from TAS iGEM 2018 for their collaboration; S. George and K. McConnell from UGA iGEM 2018 for their collaboration; and Lambert iGEM for their support and collaboration.
Abbreviations
- a.u.
arbitrary unit
- CAD
computer-aided design
- GFP
green fluorescent protein
- iGEM
International Genetically Engineered Machine
- LED
light-emitting diode
- OD
optical density
- pGFP
plasmid GFP
- PZT
lead zirconate titanate
- sfGFP
superfolder GFP
- TAS
Taipei American School
- UGA
University of Georgia
Data Availability
All data, including raw data (in Excel) for figures, 3D-printing CAD/STL files and data-fitting Matlab files for this article are accessible here: https://github.com/bhamla-lab/ElectroPen-PlosBiology-2019
Funding Statement
MSB acknowledges funding support through the National Science Foundation (award no. 1817334) and Mindlin Foundation (grant no. MF19-1T1P03). MPS acknowledges funding support from the National Institutes of Health (R01-EB022592). The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.
Footnotes
Provenance: Not commissioned; externally peer-reviewed
References
- 1.Neumann E, Schaefer-Ridder M, Wang Y, Hofschneider PH. Gene transfer into mouse lyoma cells by electroporation in high electric fields. The EMBO journal. 1982;1(7):841–5. 10.1385/1-59259-409-3:55 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 2.Neumann E, Sowers AE, Jordan CA, editors. Electroporation and Electrofusion in Cell Biology. Boston, MA: Springer US; 1989. Available from: http://link.springer.com/10.1007/978-1-4899-2528-2 [Google Scholar]
- 3.Miller JF, Dowert WJ, Tompkins LS. High-voltage electroporation of bacteria: Genetic transformation of Campylobacterjejuni with plasmid DNA (gene transfer/electric field-mediated DNA transfer/shuttle vector/Campylobacter coh). Proc. Natl. Acad. Sci. U S A. 1988;85(3): 856–860. 10.1073/pnas.85.3.856 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 4.Teixeira M, Py BF, Bosc C, Laubreton D, Moutin MJ, Marvel J, et al. Electroporation of mice zygotes with dual guide RNA/Cas9 complexes for simple and efficient cloning-free genome editing. Scientific Reports. 2018;8: 474 10.1038/s41598-017-18826-5 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 5.Osumi N, Inoue T. Gene transfer into cultured mammalian embryos by electroporation. Methods. 2001;24(1): 35–42. 10.1006/meth.2001.1154 [DOI] [PubMed] [Google Scholar]
- 6.Miklavcic D, Davalos RV. Electrochemotherapy (ECT) and irreversible electroporation (IRE) -advanced techniques for treating deep-seated tumors based on electroporation. BioMedical Engineering Online. 2015;14 Supp 3: I1 10.1186/1475-925X-14-S3-I1 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 7.Prausnitz MR, Bose VG, Langer R, Weaver JC. Electroporation of mammalian skin: a mechanism to enhance transdermal drug delivery. Proceedings of the National Academy of Sciences. 1993;90(22): 10504–10508. 10.1073/pnas.90.22.10504 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 8.Todorova B, Adam L, Culina S, Boisgard R, Martinon F, Cosma A, et al. Electroporation as a vaccine delivery system and a natural adjuvant to intradermal administration of plasmid DNA in macaques. Scientific Reports. 2017;7(1): 4122 10.1038/s41598-017-04547-2 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 9.Puc M, Čorović S, Flisar K, Petkovšek M, Nastran J, Miklavčič D. Techniques of signal generation required for electropermeabilization. Survey of electropermeabilization devices. Bioelectrochemistry. 2004;64(2): 113–124. 10.1016/j.bioelechem.2004.04.001 [DOI] [PubMed] [Google Scholar]
- 10.Prasanna GL, Panda T. Electroporation: basic principles, practical considerations and applications in molecular biology. Bioprocess Engineering. 1997;16: 261–264. 10.1007/s004490050319 [DOI] [Google Scholar]
- 11.Bullmann T, Arendt T, Frey U, Hanashima C. A transportable, inexpensive electroporator for in utero electroporation. Development Growth and Differentiation. 2015;57(5): 369–377. 10.1111/dgd.12216 [DOI] [PubMed] [Google Scholar]
- 12.Rodamporn S, Beeby SP, Harris NR, Brown AD, Chad. Design and Construction of a Programmable Electroporation system for Biological Applications First Symposium Thai Biomedical Engineering, Thailand; 2007. December 18–19 p. 234–238. [Google Scholar]
- 13.McCormick CA, Toll MO, Marshall WH. A low cost microprocessor-controlled electrofusion and electroporation system. Journal of Chemical Technology & Biotechnology. 1992;54(2): 159–169. 10.1002/jctb.280540210 [DOI] [PubMed] [Google Scholar]
- 14.Borges RM, Horne JH, Melo A, Vidal JT, Vieceli FM, Melo MO, et al. A detailed description of an economical setup for electroporation of chick embryos in ovo. Brazilian Journal of Medical and Biological Research. 2013;46(9): 752–757. 10.1590/1414-431X20133232 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 15.Upadhyay P. Electroporation of the skin to deliver antigen by using a piezo ceramic gas igniter. International Journal of Pharmaceutics. 2001;217(1–2): 249–253. 10.1016/s0378-5173(01)00608-1 [DOI] [PubMed] [Google Scholar]
- 16.Broderick KE, Kardos T, McCoy JR, Fons MP, Kemmerrer S, Sardesai NY. Piezoelectric permeabilization of mammalian dermal tissue for in vivo DNA delivery leads to enhanced protein expression and increased immunogenicity. Hum. Vaccin. 2011;7 Suppl: 22–28. [DOI] [PubMed] [Google Scholar]
- 17.Dower WJ, Miller JF, Ragsdale CW. High efficiency transformation of E.coli by high voltage electroporation. Nucleic Acids Report. 1988;16(13):6127–6145. [DOI] [PMC free article] [PubMed] [Google Scholar]
- 18.BTX Online [Internet]. Electroporation and Electrofusion Products. 2010 [cited 2018 Oct 1]. Available from: http://www.harvardapparatus.com/media/harvard/pdf/Electroporation%20Products%20by%20BTX%202010%20Catalog.pdf
- 19.Byagathvalli G, Pomerantz A, Sinha S, Standeven J, Bhamla MS. A 3D-printed hand-powered centrifuge for molecular biology. PLoS Biol. 2019;17(5):e3000251 10.1371/journal.pbio.3000251 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 20.Cybulski JS, Clements J, Prakash M. Foldscope: Origami-based paper microscope. PLoS ONE. 2014;9(6): e98781 10.1371/journal.pone.0098781 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 21.Bhamla MS, Benson B, Chai C, Katsikis G, Johri A, Prakash M. Hand-powered ultralow-cost paper centrifuge. Nature Biomedical Engineering. 2017;1:009 10.1038/s41551-016-0009 [DOI] [Google Scholar]
- 22.Maia Chagas A. Haves and have nots must find a better way: The case for open scientific hardware. PLoS Biol. 2018;16(9): e3000014 10.1371/journal.pbio.3000014 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 23.Maia Chagas A, Prieto-Godino LL, Arrenberg AB, Baden T. The 100 lab: A 3D-printable open-source platform for fluorescence microscopy, optogenetics, and accurate temperature control during behaviour of zebrafish, Drosophila, and Caenorhabditis elegans. PLoS Biol. 2017;15(7): e2002702 10.1371/journal.pbio.2002702 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 24.Nuñez I, Matute T, Herrera R, Keymer J, Marzullo T, Rudge T, et al. Low cost and open source multi-fluorescence imaging system for teaching and research in biology and bioengineering. PLoS ONE. 2017;12(11): e0187163 10.1371/journal.pone.0187163 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 25.Baden T, Chagas AM, Gage G, Marzullo T, Prieto-Godino LL, Euler T. Open Labware: 3-D Printing Your Own Lab Equipment. PLoS Biol. 2015;13(3): e1002086 10.1371/journal.pbio.1002086 [DOI] [PMC free article] [PubMed] [Google Scholar]
- 26.Pereira VR, Hosker BS. Low-cost (<€5), open-source, potential alternative to commercial spectrophotometers. PLoS Biol. 2019;17(6): e3000321 10.1371/journal.pbio.3000321 [DOI] [PMC free article] [PubMed] [Google Scholar]
Associated Data
This section collects any data citations, data availability statements, or supplementary materials included in this article.
Supplementary Materials
Data Availability Statement
All data, including raw data (in Excel) for figures, 3D-printing CAD/STL files and data-fitting Matlab files for this article are accessible here: https://github.com/bhamla-lab/ElectroPen-PlosBiology-2019